Originally Posted By: Hokiefyd
I'm not sure it stands to reason that a filter will or can only gain a few percentage points of efficiency. Consider this...
Efficiency is a measurement of how many particles are stopped by the filter, and is expressed as a percentage at a given size. Say, 90% at 20 microns. We all know this. We also know that there will come a point in time (after so many miles) that the media will become so clogged that it doesn't let anything through and the filter bypasses. At this point, the filter is 0% efficient (it traps nothing), but the media itself is 100% efficient...the media itself will let *nothing* pass.
As the filter loads, its efficiency increases. Its efficiency increases towards 100%, until such a time that it will bypass and then the efficiency quickly drops to 0%.
I don't think it's necessarily accurate to say that any given filter's efficiency can only increase by 2-3%. If that's the case, then a filter with a 90% efficiency would never clog. And I don't believe that's true.
In the abstract, yes, greater increases than 2% are possible. And when looked at on a micro level, some filters probably increase more than others... I was just relaying the generic figures given to me. In the practical world, bypass will happen long before the oil fitler reaches 100 percent efficiency and therein lies the practical limit. The 2% I mentioned is only until the filter reaches the DP where bypass may begin to happen regularly, which is the point where, in a practical sense, the oil filter's life is over.
Also, oil filter media has smaller and more evenly distributed pores (generally speaking) than air filters and are designed for much less flow. Think of how many CFM of dirty air must flow thru an air filter in its life. The oil filter recirculates many liters of oil in it's life but in terms of volume, the air filter flows a staggeringly larger amount. The point to this is that with large and more uneven pores, the air filter's efficiency is bound to increase more than the oil filter. But again, it also has a restriction limit, though no bypass to save it from imploding.
As I said, the design specifics for each individual brand, type or efficiency of filter may change the final efficiency differently in one filter vs some others, but I got the generic, ~2 percent (until max DP is reached) from more than one filter person and think that's a good overall rule-of-thumb. I would love to see specifics on some filters for comparison... especially the filters I want to use.