Originally Posted By: billt460
...I'm not going to bother if they're going to burn out quickly. I'm not understanding why they would? ..
I would guess that early death is due to poor thermal management.
Here is a peek into what an OEM (Renault) does to ensure proper thermal management:
http://www.ledsmagazine.com/articles/pri...-with-leds.html
Quote:
...PAUL-HENRI MATHA explains how thermal analysis using computational assessment is guiding the development of LED-based headlight assemblies that will serve across many models in the company's automotive portfolio...
... With the thermal improvements to the LEDs, we increased the LED current, the maximum junction temperature usage, and the flux derating at a lower ambient temperature as shown in the table. Similarly, with the associated heatsink design, we were able to better manage junction temperature and derating through our detailed thermal simulations....
...Looking deeper at our general CFD-based thermal analysis approach that typically is used to optimize headlamp designs, we would normally be interested in predicting lighting performance at 23°C outside the headlamp in ambient air and up to a maximum of 70°C for the outside temperature for the outer boundary of LED reliability. To validate our simulations, we performed some experiments where we fixed the ambient temperature outside the headlamp at 23°C and installed eight thermocouples outside the assembly for a car with its engine on and off....
...It is clear that the temperatures can reach over 50°C inside the headlamp when the engine is idling and the lighting is on for a prolonged period. In addition, headlamp surface temperatures can rise to 65°C in certain idling conditions.
With other tests, we found that with just a low beam on for an hour, the temperature inside the headlight went to 20°C, and with both low and high beams on for an hour, an extra 5°C in temperature was measured.
THERMAL ANALYSIS
We also performed a series of tests in which we evaluated the effects of engine idling and lights either on or off by looking at the Rjth (thermal resistance) of an Altilon LED assembly (3 K/W) and three chips driven at 1A and a Δ(Tjunction - Tcase) temperature differential of 20°C. We were able to show that for ambient temperatures of 70°C and with both low- and high beams on, together with the engine on, the junction temperature of the LEDs comes very close to the worst-case scenario of 150°C.
We concluded that it was not possible to design an LED system if we were to take into account all the use cases. The OEM must therefore define the best compromise. For example, at 23°C after one hour of engine idling, lighting performance was shown to be at 100%, but if the ambient temperature rose to 50°C for the same situation, the lighting performance would go down to 80%. To respect this specification, we concluded that a thermal sensor had to be added to the PCB (printed circuit board) so the current could be reduced if the temperature at the LED was greater than a threshold we would define. We could then do a thermal derating and a flux derating of the full LED headlamp...
How many Chinese manufacturers of aftermarket LED bulbs are doing this kind of in depth thermal analysis and testing? I think it is safe to answer "none".