Originally Posted By: ZeeOSix
Originally Posted By: dlundblad
Originally Posted By: WellOiled
1. The wide pleat spacing near the seam creates a point(s) of maximum stress.
2. Weak brittle media.
3. Use conditions
a) DP across the filter element increases as the filter loads up with dirt.
b) Cold oil has a high viscosity. The viscosity increases with decreasing temperature. DP across the filter element will be higher with cold oil than hot oil.
c) User revs the engine during cold starts. DP across the filter element will be higher at high RPMs.
d) Lack of maintenance: if the bypass valve is slow opening due to varnish or other deposits, then additional stresses can be applied to the media.
e) Choice of oil weight: Using an oil weight greater than what is specified for the engine.
Combine all these factors and it is not difficult to see why the pleats can and sometimes do tear.
#2 is the only thing I agree with.
All other points are speculation.
Gotta have #1 along with #2 to get a failure. Every torn filter posted here showed the wide pleats at the seam, and that is where the failures had occurred in every case. Items #3 a-e can add stress to the already bad combination of combining 1+2.
Items in #3 —> the straw that broke the camel’s back.