Originally Posted by DoubleWasp
does your engine happen to have one of the so called bad cylinder heads models? have you done the cold pressure test yet?
No. The early OM603 models (3.0L) had some bad heads (#14 pat number, IIRC). It was very hit or miss (i.e. some still went 200k+ without work as would be expected of these cars), and there were multiple part numbers that ultimately resulted in solid heads (#17/20/22 IIRC) without concerns.
Telltale sign of a cracked head on those is cooling system pressure after sitting overnight, and rapid increase of cooling system pressure once the engine is run. Neither of these is the case.
Once they fixed the head, they bored the 3.0L engine out to 3.5L, and that's what Ive got. So same block, different bore/stroke and less space between the cylinders and between cylinder #1 and the TC case.
So the 3.5L has a bulletproof head, and actually a better turbo than the older ones (no controlled air bleed), also no trap oxidizer (though higher EGR rate).
But the resulting design put more stresses on the HG and in some cases, the rods. Still plenty Im aware of that have gone 300-500k miles.
With a good head, the OM603 3.0L is an excellent engine in all forms, and will last a LONG time.
With an early head on a 3.0, or a bad HG on a 3.5, one would be considered on "borrowed time". Fixing either generally pushes the engine to be bulletproof. The best combo of all is a 3.0L block with a 3.5L head, IP and turbo. Im not that far along yet, unless the engine has bent rods, which I doubt.