FYI
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This bulletin is being issued to inform dealers about the compatibility and usage of the new Fuel Efficient SAE 75W-90 Synthetic Axle Lubricant, GM P/N 12378261 (In Canada use P/N 10953455), with current axles, and with the non-synthetic axle lubricant, GM P/N 1052271 (In Canada use P/N 10950849), for the rear axles on the above light-duty trucks.
Testing has shown that the new synthetic lubricant will chemically attack the Room Temperature Vulcanizing (RTV) sealant. Use only the non-synthetic lubricant, P/N 1052271, in axles using RTV sealant (See 9.5 and 10.5 information below).
American Axle and Manufacturing (A.A.M.) has approved the use of the new Fuel Efficient SAE 75W-90 synthetic axle lubricant for rear axles with the following restrictions:
All 8.6 inch axles are compatible as originally built.
9.5 inch axles on vehicles built prior to mid-February 1998 are NOT compatible because RTV sealant is used on the cover pans. On vehicles built after mid-February 1998 and equipped with 9.5 inch rear axles, synthetic lubricant, P/N 12378261, can be used because the RTV was replaced with a gasket. Other mid-February changes to the 9.5 inch rear axles include a new cover pan and cover pan fasteners common to other axles.
Important
The new cover pan is not retro-fittable to the housing of 9.5 inch axles on vehicles built prior to mid-February 1998. A new retrofit kit is available that will enable the use of synthetic lubricant for vehicles built after mid-February, 1998.
All 10.5 inch axles prior to March 3, 1999 are compatible if the axle shaft hub seal (RTV) is replaced with P/N 327739 gasket when changing to synthetic lubricant.
As a product improvement, this new lubricant has been released into 1999 current production C/K vehicles built after the above VIN breakpoints (Except HD3500 models which use 75W-140 synthetic lubricant, P/N 12346140).
It is recommended that synthetic lubricant be used when changing rear axle lubricant for the following reasons:
Potential fuel economy
Lower operating temperature under severe usage conditions
Important
You do not need to wash/rinse any non-synthetic lubricant from the axle cavity when changing over to a synthetic lubricant. However, you should remove debris from the magnet and the bottom of the axle cavity whenever the axle fluid is changed.
On light-duty trucks equipped with locking differentials, do NOT use a limited-slip additive.
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SUBJECT: LOCKING DIFFERENTIAL (G80) LUBRICANT - (SERVICE INFORMATION)
VEHICLES AFFECTED: ALL LIGHT TRUCKS EQUIPPED WITH G80 REAR AXLE ALL YEARS
Some light duty trucks equipped with locking rear axles (G80) may exhibit rear axle chatter, especially when turning a corner from a stop.
This condition of alternate engagement and disengagement of clutches in differential assembly is usually caused by contaminated axle lubricant.
To correct this condition, drain and refill the rear axle. The use of any additive in locking rear axles (G80) is not recommended. Rear axle additives are designed for use in limited slip differentials which are normally installed in cars. All light duty trucks equipped with RPO G80 make use of a locking differential and the use of additives will delay the engagement of the locking mechanism and may decrease axle life.
VEHICLES/COMPONENTS INVOLVED: ----------------------------- Some light duty trucks equipped with locking rear axles, RPO G80.
