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How to make fuel line flares? #4528647
09/28/17 04:44 PM
09/28/17 04:44 PM
Joined: Jun 2011
Posts: 77
Denmark, Europe
LucasDK Offline OP
LucasDK  Offline OP
Joined: Jun 2011
Posts: 77
Denmark, Europe
Hi,

I am about to replace my fuel lines by making my own stainless steel lines by bending exact copies of the old rusty ones. However I need a tool who can make this type of flare:



I am using 8mm (outside diameter, wall thickness 1mm) hydraulic stainless steel lines. Can anyone link me to a tool that is able to make this type of flare?

Lucas


Toyota Hiace 2,4D (2L engine)
Toyota Corolla AE92, (4A-FE engine)
Ford Model A (3,4 liter engine)
Re: How to make fuel line flares? [Re: LucasDK] #4528730
09/28/17 06:13 PM
09/28/17 06:13 PM
Joined: Jun 2002
Posts: 12,639
The Motor City
Kestas Offline
Kestas  Offline
Joined: Jun 2002
Posts: 12,639
The Motor City
I can't imagine such a tool available "over the counter". These appear to be made from special machines. There may be an off chance that a shop that fabricates hydraulic lines may help you.

Re: How to make fuel line flares? [Re: LucasDK] #4528757
09/28/17 06:33 PM
09/28/17 06:33 PM
Joined: Sep 2010
Posts: 7,485
S California
OneEyeJack Offline
OneEyeJack  Offline
Joined: Sep 2010
Posts: 7,485
S California
There's a place near here that services the farm and ranching community. They make lines, do flaring and just about anything related to that kind of work. Find a place like that near you and ask for help.

Years ago I needed to replace some high-pressure lines for a ball mill with flares I did not recognize. One of the guys there handled it like he did exactly that every day of the week. I was really relieved. Just about everything related to that kind of work is built to some kind of standard.

Re: How to make fuel line flares? [Re: LucasDK] #4528808
09/28/17 07:15 PM
09/28/17 07:15 PM
Joined: Jun 2003
Posts: 33,555
ME
eljefino Offline
eljefino  Offline
Joined: Jun 2003
Posts: 33,555
ME
This doesn't answer your question but you can buy the "last foot" of line with the required flares then use a compression fitting to join it to the rest of your line.

They're in or near the "help" section of your FLAPS for $15 or so.

Re: How to make fuel line flares? [Re: LucasDK] #4528817
09/28/17 07:21 PM
09/28/17 07:21 PM
Joined: Jul 2003
Posts: 4,893
New Zealand
Silk Offline
Silk  Offline
Joined: Jul 2003
Posts: 4,893
New Zealand
You could get the flare on the end using the first stage of a brake pipe flare. The second flare could be made by using a plumbers crox tool, but that's pretty small for a crox tool, and steel pipe is too hard for them too.


1987 BMW R65 - Aegis SAE30
2005 Nissan Expert - Gulf Western 10W-40
1996 Volvo T5 - Penrite HPR15 - 15W-60. Ryco syntec filter.
Re: How to make fuel line flares? [Re: LucasDK] #4528853
09/28/17 08:00 PM
09/28/17 08:00 PM
Joined: Nov 2012
Posts: 234
NorCal
Seventh Offline
Seventh  Offline
Joined: Nov 2012
Posts: 234
NorCal
Double bubble flare tool. Not like a standard brake line flare tool. A decent one is usually $3-400.

If you can't find a local auto shop that has one, try to find a shop that builds hydraulic lines for commercial equipment. They should be able to do that for you.

Re: How to make fuel line flares? [Re: LucasDK] #4528972
09/29/17 12:13 AM
09/29/17 12:13 AM
Joined: Sep 2004
Posts: 7,804
Marshfield , MA
andyd Online content
andyd  Online Content
Joined: Sep 2004
Posts: 7,804
Marshfield , MA
Uhhmn, Why stainless? Stuff is more difficult to work than steel. What is wrong with the existing lines? I have replaced many brake lines but rarely a fuel line. When I need to splice coolant hoses, or fuel lines, I use a hose barb. Or I use 2 clamps


'16 Camry LE STP synth 0w20 and STP filter. the Fridge

1994 Ranger ,the Rat, 5w30 dino, STP filter

'16 Camry SE, Valvoline HM 0w20 and OEM filter
Thick oil is better grin2
Re: How to make fuel line flares? [Re: andyd] #4531857
10/02/17 07:28 AM
10/02/17 07:28 AM
Joined: Oct 2010
Posts: 1,604
stl
MarkM66 Offline
MarkM66  Offline
Joined: Oct 2010
Posts: 1,604
stl
Originally Posted By: andyd
Uhhmn, Why stainless? Stuff is more difficult to work than steel. What is wrong with the existing lines? I have replaced many brake lines but rarely a fuel line. When I need to splice coolant hoses, or fuel lines, I use a hose barb. Or I use 2 clamps


Yeah. Supper hard to work with. It'll be a real challenge


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