expected lifespan of a rear differential?

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Nov 29, 2009
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I think the bearings will go before anything else. The gearsets will probably last forever imo as long as the fluid is changed and it doesn't leak out.
 
what vehicle and conditions?

If its grandpas vehicle that gets 300miles a month I'm sure it might be longer than one doing hotshot transporting.
 
Bearings and gears have a finite life, but it depends on loading and speed. It's not uncommon for them to potentially last 50-100k hours in industrial applications where they are properly serviced. But since it's an automotive application, chances are you're not operating it 24/7. So realistically, you could service it with the cheapest gear oil that meets specs and expect it to last the life of the vehicle.

The seals on the other hand, would most likely fail first. Elastomers tend to go bad not only with use, but also time. Heat accelerates this.
 
With your normal average auto or light truck, I would expect 250 -300-K before any issues provided fluid is changed at least every 75k
Which is the lifespan of most vehicles-yes I know there are exceptions.
 
Well, the posi carrier in my old Vette was cracked. I think the car was drag raced before I got it because it had some Mickey Mouse cam and 2nd gear syncros were shot.

The odo quit before I got it at 67K I believe...

But that's the only one I've ever dealt with. Just service them...
 
If maintained properly (change hypoid oil according to service manual) and didn't ran on low hypoid oil, it will lasts for the life of your vehicle
 
One way to make a diff last is to purchase a 3/4 ton model, then drive it like a half ton, with no towing involved. Also, along with regular lube changes, always remove the magnet and clean off any metal buildup. The Chevy 3/4 tons have a magnet in the housing just below the ring gear. Keep that clean. I presently have 280,000 miles on my diff with no repairs required. Knock wood. I have a lube change scheduled this fall.
 
Lube changes make the difference. I put 200k on a '89 S10 Blazer without changing the rear diff. Was not as wise as I am now, bearings started making noise. I towed light some also. Since then, multiple vehicles taken over 200k miles with zero issues with lube changes.
 
We had a truck getting serviced at our shop that was used by the city to upkeep the side of the roads, it drove a lot in 1st gear, a lot of stop start. That blew up it's rear differential/final drive early. But stop/start and always in low gear (tremendous torque being applied) is a worst case scenario.

Vehicles going down interstates is the easiest on differentials and final reductions.
 
We had a truck getting serviced at our shop that was used by the city to upkeep the side of the roads, it drove a lot in 1st gear, a lot of stop start. That blew up it's rear differential/final drive early. But stop/start and always in low gear (tremendous torque being applied) is a worst case scenario.

Vehicles going down interstates is the easiest on differentials and final reductions.
I usually have to stop every other intersection for a red light. I think they have them timed for people that drive 10mph over the speed limit, because when you're slower at accelerating, towing a trailer or whatever you practically have to stop at all of them. So you're accelerating to 50-55 just to stop again and start the cycle all.over
 
The differential is probably one of the most durable items on a vehicle. Even with minimal care, it likely will outlast the vehicle.
If you drive like a sane person, yes I was reading an article about how the rear differential is overlooked now by vehicle manufacturers. We still use the same rear differentials we did in the 90s and now vehicles are putting 400hp through them from the factory.
 
An initial early first and second oil change will do the most to promote the longest possible life in a differential. If you turn the car over early in its life why bother .
 
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I usually have to stop every other intersection for a red light. I think they have them timed for people that drive 10mph over the speed limit, because when you're slower at accelerating, towing a trailer or whatever you practically have to stop at all of them. So you're accelerating to 50-55 just to stop again and start the cycle all.over

Yes but this truck never comes out of first gear for 8 hours (except when changing job sites), not quite the same thing. It's a lot like a garbage truck in it's use
 
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