Originally Posted By: Linctex
Originally Posted By: tig1
You are over thinking this. As I said, I have cut hundreds of pieces of flat bar(as a welder-fabricator) and have never had a cut off wheel break.
I go through 50 wheels (Thin 4-1/2") a week for my job.
If you aren't an idiot, you won't be hurt by one.
^^^This! I've spent years in an ASME pressure vessel fab shop with 500+ men on 3 shifts, we bought cut off wheels by the pallet. Sawzalls and hacksaws are for homeowners in the garage who have 15 minutes at a time to cut a bolt. Time is money; in a job shop environment using boxes of wheels on a daily basis, no one ever had a cut off wheel "blow up." Use a proper wheel speed rated for the grinder spinning it. Get'er done.
Come to think of it, in over 30 years experience, I have seen the results of ONE wheel exploding on a young man inside a length of 30" diameter pipe. He was grinding an interior weld flush with an air grinder. He had safety glasses and a full face grinding shield on. The wheel exploded and pieces embedded in his face. He left on a stretcher, never to return. I didn't see it happen; I saw the aftermath. I was with the shop steward who picked the grinder up off the floor, took it to the tool room and chucked it into a vise and put a tachometer on it. The grinder was spinning in excess of 18K rpm and the wheel being used was rated for 12.5K. I think that was in the early 1980's...I only heard rumors; I heard he lost an eye. All I'm sure of is he never came back.
Ask yourself a simple question: In today's world (2017 and liability lawsuits), if a woman can win a suit against McDonald's for serving too hot COFFEE, how long could a grinding wheel manufacturer stay in business if their products exploded and caused permanent injuries to the users? I will be repetitive: If you're using a grinding (or cut off) wheel speed rated for the tool and suited for the material being cut, your fears are unfounded.
That being said, I ALWAYS wear my ANSI Z87.1 Safety Glasses and full face shield when cutting. Don't be stupid.