1993 Civic DX Won't Start . . . Need Help!

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Jul 14, 2005
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Texas
1993 Honda Civic DX--122,000 Miles

Symptoms. Engine cranks but will not start. “Check Engine Light” (MIL) stays on. When the service check connector terminals were jumped, the MIL did not indicate any Diagnostic Trouble Codes. You hear the first click from the main relay’s first relay, but not the second and third click from the main relay’s second relay. You do not hear the fuel pump run for 2 seconds, as you normally do. Additionally, there is no spark at the plugs.

Work Performed. I replaced the main relay with a new Mitsuba RZ-0159, because of the age of the vehicle and knowing they are problematic. It made no difference. When I jumped the 5th and 7th terminals on the main relay connector, I could hear the fuel pump run.

Using a digital multi-meter, all under-hood and under-dash fuses were determined to be good. The battery is 2 months old and fine. Turning the ignition on and individually disconnecting the 3P connector of the MAP sensor and the Throttle Position (TP) sensor did not cause the MIL to go out.

I disconnected the PGM-FI main relay connector. I checked for continuity between BLK Terminal 2 and body ground. There was continuity. I measured the voltage between YEL/WHT Terminal 1 and body ground (12.52v). Next, I turned the ignition switch on and measured the voltage between BLK/YEL Terminal 5 and body ground (12.52v). Continuity was also fine between GRN/YEL main relay Terminal 8 and ECM A7, A8, individually. The ECM grounding terminal on the thermostat was removed and cleaned, just to be safe.

Since there was no spark, I installed a new ICM (Igniter)—G.P. Sorensen, Part No. 115070; Coil—OEM, TEC, Part No. 30510-PT2-006; and Rotor—Borg Warner, Part No. D712. After installing these parts, there still was no spark. I suspect this model Honda will not spark, if the “Check Engine Light” stays on and there is a power or grounding issue with the ECM. A new Honda distributor housing was installed 20,000 miles ago, therefore I don’t suspect bad CKP, CYL, or TDC sensors. I confirmed 12.4v going from the ignition switch to the distributor. Distributor wiring and electrical readings checked out fine.

Conclusion. I suspect the ECM is either not receiving power or there’s a control grounding issue involving main relay Terminal 8 (to ECM A7, A8). The ECM controls the second relay, by applying or removing ground to main relay Terminal 8. It’s possible the ECM is bad, but I understand this is not likely on Hondas. I request your help in solving this difficult problem. Thanks in advance.
 
The sequence is:
1. compression
2. Ignition
3. fuel
Compression tells if the cam timing is OK, and the engine is in good mechanical shape.
Ignition is obvious, no spark, no start.
If a shot of starting fluid will get her going, the fuel system is suspect.
The igniter in the distributor is a common problem with Hondas of that vintage.
A wiring diagram and pinpoint tests are your next step.
I wish I could say exactly what is wrong, but I have no testing results.
 
I finally solved the problem, after 2-1/2 weeks of working on the car. All of the above symptoms were caused by the Manifold Absolute Pressure (MAP) Sensor. The ECM uses the MAP Sensor to control fuel delivery and ignition timing. I disconnected the MAP connector, turned the ignition on, and used my DMM to check the voltage (2.4v). Suddenly, when I went to record the reading, the fuel pump started to run. It blew me away! I got the fire extinguisher ready, just in case something weird was about to happen. When I pushed the clutch in and turned the ignition to start, it fired right up and ran beautifully.

It's scary how vulnerable our cars are today. So much for Honda/Japanese reliability.

[ June 15, 2006, 09:24 PM: Message edited by: TxGreaseMonkey ]
 
The One, Japanese (foreign) cars "rule" in California, while Ford (American) cars and trucks rule in The Republic of Texas. Give me my 2000 Ford Taurus, with the Duratec engine, or my 1999 Ford F-350, 7.3L PSD, 4x4, any day of the week.

Texas has always been Ford country . . . and it always will be!

[ June 16, 2006, 01:49 AM: Message edited by: TxGreaseMonkey ]
 
quote:

Texas has always been Ford country

i thought Mexico was Ford country ?

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quote:

At least a Ford would be smart enough to tell you that the MAP is giving a whacked reading

and this would all happen moments after pulling off the lot...
 
My 1988 Mustang GT has the original MAP in it. (Actually now it functions as a BAP since I changed it to mass-air (MAF) metering).

By 1993 Ford had mostly switched over to MAF air metering.

And they'll start and run with the MAF totally disconnected. And, as I hinted around in my first post in this thread, their built-in diagnostics are quite sophisticated.
 
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