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#4706722 - 03/25/18 06:56 PM A/C inop in max setting
sasilverbullet Offline


Registered: 08/22/04
Posts: 1379
Loc: San Antonio, Texas
2002 Chevy 1500 Express Conversion van. A/C works fine except when you select the highest setting on the blower switch, quits blowing. Does this in either A/C or Max A/C setting.

Anyone have any ideas of what to replace/check?
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#4706727 - 03/25/18 07:04 PM Re: A/C inop in max setting [Re: sasilverbullet]
artificialist Online   content


Registered: 09/23/07
Posts: 8539
Loc: Florida
Sometimes the highest speed is on a different electrical circuit than the lower speeds. Diagnosing that circuit is key, and you probably should have a service manual. In any case, check all fuses and relays related to the air conditioner and you might be able to solve the problem.

This is also why in some situations, lower fan speeds don't work, but maximum speed does work.
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#4706730 - 03/25/18 07:05 PM Re: A/C inop in max setting [Re: sasilverbullet]
JHZR2 Offline



Registered: 12/14/02
Posts: 41447
Loc: New Jersey
Aren't these blowers often controlled by a set of resistors? Id suspect that the max speed is no resistor, or a minimal one. Regardless, I'd start there.

If it's PWM, then I think all the circuit hardware is used all the time, so then it would have to be a control issue Id think.

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#4706749 - 03/25/18 07:18 PM Re: A/C inop in max setting [Re: sasilverbullet]
Jimzz Offline


Registered: 10/03/14
Posts: 1107
Loc: NoVA
See if there is a blower fan relay. If so its probably bad. The relays have a low and a single full/high speed setting. They are known to go bad on a single side so it either works at full only or the lower settings only.
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#4706751 - 03/25/18 07:22 PM Re: A/C inop in max setting [Re: sasilverbullet]
dishdude Offline


Registered: 11/14/08
Posts: 8512
Loc: Phoenix
Wow, that's weird. Usually the resistor goes bad killing the slower speeds - my guess is the switch. Does it do it in modes other than A/C?
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#4706761 - 03/25/18 07:36 PM Re: A/C inop in max setting [Re: sasilverbullet]
Brybo86 Offline


Registered: 10/08/11
Posts: 2910
Loc: Chicago, IL
Odd, sometimes the max is the same temp/blend door setting and fan speed but just forces recirc mode..?
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#4706763 - 03/25/18 07:38 PM Re: A/C inop in max setting [Re: sasilverbullet]
clinebarger Online   content


Registered: 12/19/13
Posts: 1755
Loc: Fort Worth, Texas
Check the BLOWER fuse in the underhood fuse block.
Unplug the Blower Resistor assembly harness & Check for melted plastic/overheated Terminals.
Blower on high/Key on...Check for 12 VDC on the Orange & Red wires at the blower resistor assembly connector.

*If you find melted Terminals....Replace the Resistor assembly & Connector along with the Blower Motor as it's probably drawing more continuous current than the connection at the resistor can support. Check Ground# G103 for cleanliness/tightness.

*If everything checks out good.....Replace the Resistor assembly, The High Blower Relay is built into the assembly.



Edited by clinebarger (03/25/18 07:45 PM)
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#4706817 - 03/25/18 08:14 PM Re: A/C inop in max setting [Re: Jimzz]
eljefino Offline


Registered: 06/15/03
Posts: 32383
Loc: ME
Originally Posted By: Jimzz
See if there is a blower fan relay. If so its probably bad. The relays have a low and a single full/high speed setting. They are known to go bad on a single side so it either works at full only or the lower settings only.



This. A GM thing.

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#4706841 - 03/25/18 08:33 PM Re: A/C inop in max setting [Re: clinebarger]
sasilverbullet Offline


Registered: 08/22/04
Posts: 1379
Loc: San Antonio, Texas
Originally Posted By: clinebarger
Check the BLOWER fuse in the underhood fuse block.
Unplug the Blower Resistor assembly harness & Check for melted plastic/overheated Terminals.
Blower on high/Key on...Check for 12 VDC on the Orange & Red wires at the blower resistor assembly connector.

*If you find melted Terminals....Replace the Resistor assembly & Connector along with the Blower Motor as it's probably drawing more continuous current than the connection at the resistor can support. Check Ground# G103 for cleanliness/tightness.

*If everything checks out good.....Replace the Resistor assembly, The High Blower Relay is built into the assembly.



Thanks for the exact instructions!

Would you happen to know a link to a manual?
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#4706877 - 03/25/18 08:57 PM Re: A/C inop in max setting [Re: JHZR2]
Warstud Online   content


Registered: 09/02/05
Posts: 5203
Loc: MIchigan
Originally Posted By: JHZR2
Aren't these blowers often controlled by a set of resistors?


Yep...Sounds like a bad Blower Motor Resistor.


Edited by Warstud (03/25/18 09:08 PM)

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#4706932 - 03/25/18 09:34 PM Re: A/C inop in max setting [Re: sasilverbullet]
clinebarger Online   content


Registered: 12/19/13
Posts: 1755
Loc: Fort Worth, Texas
Originally Posted By: sasilverbullet

Thanks for the exact instructions!

Would you happen to know a link to a manual?


I used to subcontract to a subcontractor that worked on nothing but EMT vehicles when your van was new, I know the circuits by heart. The FSM's for your van can still be found in print.
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#4707016 - 03/25/18 10:43 PM Re: A/C inop in max setting [Re: sasilverbullet]
Chris142 Online   content


Registered: 06/05/03
Posts: 16532
Loc: Deplorable in apple valley, ca
Common blower resister problem. Replace the plug that plugs into it too.
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#4707025 - 03/25/18 10:47 PM Re: A/C inop in max setting [Re: sasilverbullet]
Superflop Offline


Registered: 07/01/09
Posts: 387
Loc: Seattle
Under the hood on the Passenger side on top of the heater housing to the left of the blower motor is where the resister screws in(its rectangular). pull the plug to it and to the motor, check for melt. Most likely need a new resistor.


Edited by Superflop (03/25/18 10:49 PM)
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#4707029 - 03/25/18 10:49 PM Re: A/C inop in max setting [Re: sasilverbullet]
Number_35 Offline


Registered: 07/07/14
Posts: 710
Loc: Winnipeg MB CA
Originally Posted By: sasilverbullet
2002 Chevy 1500 Express Conversion van. A/C works fine except when you select the highest setting on the blower switch, quits blowing. Does this in either A/C or Max A/C setting.

Anyone have any ideas of what to replace/check?

Just AC, or when calling for heat as well?

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#4707384 - 03/26/18 10:42 AM Re: A/C inop in max setting [Re: sasilverbullet]
JMJNet Offline


Registered: 09/06/07
Posts: 904
Loc: TX, USA
Have you checked with specific chevy forum?
If there is a common issue, they usually have better experience on the solutions from members.

Nothing against this forum but it is a variety of different brand of vehicle owners which is not necessarily just Chevy or GM.


Edited by JMJNet (03/26/18 10:43 AM)
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