Originally Posted By: MrHorspwer
Originally Posted By: LS2JSTS
The sixth gear ratio in my T56 is 0.57.....great for the highway, but odd to have to downshift to pass in a big V8....lol
You bring up an excellent point and one that explains why 4 cylinder cars, especially 4 cylinder manual transmission cars, run such high revs. In an auto, the trans can control the downshift. If you come up to a grade, it will hit a downshift and continue climbing with abput the same throttle opening. It may lose some speed, but it will continue climbing fairly well. With a manual trans, if you put the engine cruising speed too far below the torque peak, it will immedialy begin losing significant amount of speed on that grade unless you feed it significantly more throttle or manually downshift.
A friend has a 1.8T VW Jetta in which he replaced the 5th gear with one from a Jetta TDI. I believe there were three different 5th gear ratios used in the TDI, he chose the tallest (lowest numerically) thinking it would return the best fuel economy. It ended up being a wash in terms of fuel economy. He has to lay into the throttle much more when passing or climbing grades. Outside of the fuel economy wash, he says it's not much fun to drive on the expressway and requires constant working of the throttle. Cruise control also loses lots of speed when climbing hills before it accelerates to catch up. Last I knew, he was going to switch out to the lowest (highest numerically) TDI 5th gear ratio, which is still lower than the factory 1.8T gearing.
Does your buddy have a scanguage? To see what's going on it real time? I would've thought even a gas ,small turbo, engine could build enough boost to pull a taller top gear. Maybe its ECU is not a fan of boost at low rpms? The turbo makes things complicated at low rpms and bigger throttle openings.
It would be interesting to see a brake specific fuel consumption chart for that engine.
Here is a list of some BFSC charts on ecomodder.com
http://ecomodder.com/forum/showthread.php/bsfc-chart-thread-post-em-if-you-got-1466.html
It shows that auto engineers have to think about many many variables when they decide on a top gear ratio for a car.
Optimizing mileage is one of them but people don't like to use a lot of throttle at low rpms on the highway, that's why alot of manual trans cars have higher top gear ratios than the auto trans version, which is unfortunate as alot of engines turn gas into energy best at 1500 to 2500 rpm and half to 3/4 throttle...
This is where drive by wire and a CVT should be able to work some mileage magic but I haven't seen this so far. It should be able to adjust the rpms and thottle to put the engine in the most efficient part of its bfsc chart based on the required power output.