Allow me to provide some better understanding here of the G-80 from GM. Seems that about every year or two, this comes up, as well as what is "best" for the AAM axles.
It's
not a "locker" in the sense we all think of, such as an e-locker or air-locker, where they are linked solidy via a temporary direct mechanical attachment.
The G-80 operates with clutches, believe it or not. It's an "open" differential until there is enough speed differential between the two axles, and then when a preset delta is achieved, the flyweight activates a pawl to "lock" against the clutch pack, thereby engaging the LSD clutches. There is also an over-speed function that will disengage the LSD once a preset speed is attained (generally around 25mph). There most certainly are clutches in a G-80 diff. It is, essentially, a glorified LSD that operates only part time, versus a traditional LSD that is in constant engagement. If I have a bit of this wrong, Jim will correct me, as he's the one that clarified it for me. But I believe I have it right, or close enough to make it understood. If you treat the diff right, it operates well and can last a long time. What it does not appreciate is the massive torque changes that cause it to go from unlocked at low rpm differential, to locking, and then unlocking upon a high axle speed (like doing burn-outs, sled pulling, drag racing, etc). It was not designed or meant for this. If you approach the delta speed changes slowly, the system will properly lock and unlock as intended, and it can last a reasonably long time. Abuse it, and you'll grenade it in short order.
As to why GM says to not add FM to their "grapejuice", it is because the over-the-counter bottle of their product is already pre-mixed with FM. Part number 9986115 is simply a syn 75w-90 GL-5 with some FM added into it for parts counter sales. It is grossly over-priced (but that's true of most all OEM lubes). It works well, but it's nothing worthy of braging about.
Amsoil has a nice write up about the basic understanding of the fluid and the FM notation from GM:
http://www.amsoil.com/techservicesbullet...%20revision.pdf
Here is a quote that's been around for quite some time now; it's from an Eaton engineer (Eaton makes the G-80 diff for the AAM axles):
Automatic Locking Differential Lubricants. [Note from Michael Asmussen, Torque Control Products Division of Eaton Corp.] We recommend the following lubrications for our locking differentials:
1)Texaco 2276; Synthetic 75 W90; Gm Part # 9986115
2)Texaco 9622; Mineral based 80W90; GM Part # 9985290
3)Texaco 2080; Synthetic 75W140 (heavy duty applications); GM part # 9985991
Note - All of the above lubes are preblended with friction modifier. No additional modifiers are necessary or recommended. As far as other lubes are concerned, any standard GL 5 lube will work, but the units perform optimally with the three listed above.
Too little FM and the clutches will chatter and occasionally lock up as a nuisance. Too much FM will effect the ability of the clutches to transmit adequate torque balance. Kind of like Goldie-Locks, it needs to be "just right". Products that already have FM (SVG, M1, etc) are suitable for use in the G-80. If you select a GL-5 that does not include FM, then you'll need to add some a bit at a time until the chatter goes away.
All that being said, when your "old timers shop" added in more FM to the "grapejuice", they may have not done you any favors. This is the risk when presuming someone knows what they are doing; clearly he was not "in the loop" when it comes to the products you supplied. I would go back and educate him, so that he does not make the same mistake, and I'd at least politely ask to be reimbursed for the second round of fluid you had to buy. It was his mistake, not yours. I'd offer to pay him that 1/2 hour labor, and then request my $160!