Originally Posted By: Tman220
There is no reason replacing a pinion seal will create whine unless the pre-load got goofed up while reassembling. You say you tightened the pinion nut with a 24" breaker bar? How did you know when to stop?
You also have whine on acceleration? I'm willing to bet the cause of this is because you over-tightened the pinion nut, which crushed the crush sleeve slightly more increasing your pinion bearing preload.
oil does not exist that will help this situation.
You need to install a new crush sleeve. You then tighten the pinion nut little by little (this crushes the crush sleeve) and creates the pre-load on your pinion bearings. You need to measure the force in inch/lbs it takes to turn the pinion (wheels off the ground) You are looking for about 15-20 inch/lbs of force to turn the pinion once pre-load is correct. (if carrier is removed you usually want 8-12 inch/lbs on the pinion only with used bearings)
There's quite a bit that goes into all this, I suggest you do some research and get it right, otherwise you will never have a silent diff.
Let me re-iterate, oil does not exist that will fix too much pre-load on the bearings to the point they whine. You may already have destroyed the bearings and races depending on the severity.
OK , I am about to start jacking up the back of the car .
First thing , I plan to check the pre-load , as it presently is . All the bearings , crush ring , ring gear and pinion gear are original to the car . Back cover has never been removed .
I want 15 - 20 inch pounds or 8 - 12 ?
This will be phase I .
Thanks ,