Breakthrough in Diesel Engine Technology: "Speed of Air Pistons" Explained

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I just watched an interesting video discussing a significant innovation in diesel engine technology, hailed as the biggest advancement in the last 30 years. The focus is on a new concept called "Speed of Air Pistons," which seems to enhance engine efficiency and performance dramatically. The video delves into how this technology works and its potential impacts on the industry, making diesel engines more competitive and environmentally friendly. Thought it might interest some of you.

 
From their Website:

"Through real-life testing on engines in a work setting, we have found that Speed of Air Hyperformance Pistons offer:

  • Reduced engine maintenance
  • Reduced oil change intervals by 50%
  • Better fuel economy by 20%+ greater efficiency can be experienced through emissions-compliant tuning for fuel efficiency
  • Reduced emissions ranging from 20 – 80%
  • Smoother running engines
  • Reduced operating costs
  • Increased power
Speed of Air Hyperformance Pistons seeks to address the number one issue with diesel engines: combustion. With their new patented design, the pistons have a dimple effect called turbulators across the surface of the piston with varying sizes that are reminiscent of a golf ball design. The design has more than just a visual effect though, as these turbulators create adhesion for the flame and allow for a longer burn time. The dimpled surface can also be applied to the intake manifold and turbocharger compressor blades. Unlike a normal flat-surfaced piston, the jagged edges of a piston make the surface unstable, which can create increased emissions and more fuel consumption.

Through using a combination of specialized metal coating to control the combustion chamber temperature, the heat generated by the piston can be harnessed from the engine and enhance the air-fuel mixture. The result? Over time, you will see fewer carbon deposits form in the chamber for longer-lasting engine life."
 
With their new patented design, the pistons have a dimple effect called turbulators across the surface of the piston with varying sizes that are reminiscent of a golf ball design. The design has more than just a visual effect though, as these turbulators create adhesion for the flame and allow for a longer burn time. The dimpled surface can also be applied to the intake manifold and turbocharger compressor blades. Unlike a normal flat-surfaced piston, the jagged edges of a piston make the surface unstable, which can create increased emissions and more fuel consumption.

Through using a combination of specialized metal coating to control the combustion chamber temperature, the heat generated by the piston can be harnessed from the engine and enhance the air-fuel mixture. The result? Over time, you will see fewer carbon deposits form in the chamber for longer-lasting engine life."
Sound like a speal not unlike what Restore claimed for helping worn out engines back in the day. Just drop a few of these special tablets in the spark plug holes and add a can of this miracle rejuvenation fluid into the oil to fill in the grooves and nicks of your cylinders and pistons and bring back to life a tired smoking old motor.
 
Sound like a speal not unlike what Restore claimed for helping worn out engines back in the day. Just drop a few of these special tablets in the spark plug holes and add a can of this miracle rejuvenation fluid into the oil to fill in the grooves and nicks of your cylinders and pistons and bring back to life a tired smoking old motor.
This and the new grooved dish pistons have been shown in real world testing to have improvements across the board. Alot of small independent trucking companies can't afford electric semis nor the expensive software for them.
 
As usual with Dave there is a bit of cross selling going on. Invisible will say "but gotta make a paycheck." Ok, thanks. Onto interesting stuff:

After a little amateur googling, found this government study by Sandia National Labs.


Conclusions excerpt
"

Conclusions​

An improved dimple stepped-lip (DSL) piston was designed using computational fluid dynamics, which enhances vortex formation at near-top dead center (TDC) injection timings. This DSL piston was fabricated and evaluated experimentally at the Sandia Off-Road Diesel Research Engine Facility, and the engine performance was compared to that obtained with a production stepped-lip (SL) piston. For early injection timings at a part-load operating condition, the DSL piston leads to 0.5% higher thermal efficiency, 45% less soot, 17% less unburned HC emissions, and 20% less CO emissions than the SL piston, with a small penalty on NOx emissions. The marginal improvement in efficiency is caused by a competition between faster mixing-controlled HRR, which tends to increase the efficiency, and increased wall heat transfer losses in the DSL piston by 2.7% relative to the SL piston at the early injection timing. At low-load operation, thermal efficiency is reduced as wall heat transfer losses are increased by 1.8%, with higher CO and unburned HC emissions, lower NOx, and 45% lower soot. As injection timing is retarded, any efficiency or soot emissions benefits are reduced.
This study shows that vortex enhancement may not necessarily lead to improved thermal efficiency as it can cause increased wall heat transfer losses due to higher convection in the squish region and cylinder head. Vortex enhancement is demonstrated to be a very effective mechanism to reduce soot emissions due to better air utilization and soot oxidation. However, the dimple geometry can affect swirl intensity, which could affect the soot reduction mechanism. Future design optimization of the DSL piston will need to balance vortex enhancement and wall heat transfer losses in order to further improve thermal efficiency and reduce soot emissions. Moreover, this study also shows that benefits obtained at early injection timings do not necessarily continue at late injection timings. Thus, both late- and early-injection conditions should be included in future piston geometry optimization studies. Combustion simulations will also be performed to improve our understanding of where and when emission species are formed, and how heat transfer is distributed over the piston surface."

My take:
It looks like pistons are already for sale, ranging from $1700-3k+. It would be interesting to see a real life application, and results from someone who has the budget. Speed of Air themselves are trying, the video gets interesting about 24 minutes in. I'm delving into big diesel engines myself eventually but aint got that kind of scratch or use case.
 
Sooner or later someone else does things I thought of 30 some years ago. Thats what happens when your broke and can't patent or have machines to make stuff. Has happened to many in the past.:(
 
This tech is decades old- some works. But if the tech was solid- the oem's would be all over it.
They may not have seen the emissions control improvements which is really the only gain here considering how much is wasted on that element alone.

Remember that something as simple as this having any positive improvement at all makes it worthwhile .

I see no reason what speed of air did is dramatically different than prior work though, so no reason to use their specific version of this.
 
Is anyone aware of an independent tester/individual that changed only pistons in a cummins/duramax/powerstroke and proved to what degree the fuel economy inprovement claims are accurate? I'm very currious to know because that's (almost) the only way to justify these to anyone but an OEM.
We need a crowd funded set bought for Gale Banks to run the BS meter on.
 
Utter and complete nonsense.

The dimpling method is useful on non aerodynamic surfaces. But otherwise increases drag.

The port flow numbers above highlight one thing, port size and shape matter more than anything else.
 
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