Originally Posted By: k1rod
Originally Posted By: Kestas
If the original grease is long gone, what you are seeing is the slight fretting between the metal surfaces, which mills ferrous debris into the grease. This turns it dark.
I think this is what is happening. The OE grease is long gone. The truck is 11 years old. I was hoping it wasn't ferrous wear metals because that would mean that my grease is not providing a total barrier between the metal parts... but perhaps this expectation is unrealistic. I don't think it is ingress of anything as the rubber boots are all in great shape. Thanks for all the replies so far.
You may be right that your expectation is unrealistic. Ball joints and tie rod ends are boundary lubricated, as opposed to roller bearings, which develop their separating film with the lube. Boundary lubrication will always result in some wear. I've never seen old grease come out anything but black when lubricating the chassis.