Originally Posted By: onion
This was a very informative thread, and I reckon it deserves a bump.
I can't compete with General Motors in volume and R & D. But when I overhaul an engine (I've overhauled hundreds of diesel engines and just a few dozen gasoline engines), my break-in procedure is this: I idle the thing and run it in the shop until I've confirmed that there are no leaks, any final adjustments are made, and the vehicle is safe to drive on the road or dyno. Then I run the [censored] out of it.
If it's a truck engine, I'll run the truck on a chassis dyno for about an hour- mostly under full-throttle. If it's a tractor engine, I'll hook up the PTO dyno and run the [censored] out of it for an hour. If it's an automotive engine, or in construction equipment, or some application that I can't really put on a dyno- then I'll just drive it like I stole it for an hour- accelerate hard, run it against the brakes... generally TRY to break it.
If it breaks, then it never would've held anyway. And I want to know about any leaks or other problems before it leaves the shop. Probably good for breaking in rings, too.
You're on the right track for diesel engine break-in. When I worked at Cummins, we had a rule that a new engine had to get to rated power in the first 20 minutes of running to get the rings broken in. Otherwise, the liners would glaze, and it would have high oil consumption nigh onto forever.