The very large diesels are all two-stroke; most are uniflow with intake ports in the liner and the exhaust through a valve in the head. The piston is cast iron with a bolted-on forged steel crown.
Sulzer diesels have their SIPWA system (and I've forgotten what the initials mean). The top ring has a v-shaped groove milled into it; the groove is milled in a helical pattern, starting low on the ring face at one end and ending high on the ring face at the other side of the ring gap. A brass insert is placed into this v-groove.
A detector is mounted in the cylinder liner wall that detects when the top edge of the iron ring passes, the top edge of the brass insert, the bottom edge of the brass insert, and the bottom edge of the iron ring. If the distance from the top of the ring to the top of the brass insert is changing from stroke to stroke, the system knows that the ring is rotating ('cuz the groove is helical around the ring). The system measures the width of the v-insert and thus measures the wear; the narrower the brass, the more the ring has worn the v.
Test engines have a radioactive pellet in the liner wall to measure liner wear, but commercial engines don't get this. We still have to put a man into the liner with a mike to measure the wear (these liners are 84 cm. bore, or 93 cm, or whatever).
Ken
[ February 16, 2003, 08:56 PM: Message edited by: Ken2 ]