Originally Posted by bullwinkle
I'm impressed at the ability to do an alignment without a rack, I've always made things worse when I've tried!
I've been doing it for 40 years on all our cars and never had excessive tire wear or handling problems. Below is a synopsis of what I have done. It will not solve all alignment problems but it has solved all the ones we have had.
1) I only adjust toe. If the camber is off a little bit it doesn't really matter because our tires age out before they wear out
2) I only adjust the passenger side. All of our toe problems were caused by contact with curbs, so i assume the drivers side is correct. Even if this is not true, I have found that total toe is the only important thing. If I were to have handling problems I would devise a way to adjust thrust angle etc, but that has never happened.
Toe is set by constructing an absolutely rigid structure , maybe 10 cm wider than the car, that can be slid back and forth to the front and back of the tires. This structure has risers that terminate exactly at the midpoint height of the wheels. Then it is simply a matter of measuring the distances, on both sides from the rim to the risers, and doing it front and back of the wheel. Toe can be calculated from this data, and if the measurements are done carefully .75 mm accuracy can be achieved. It is essential that the constructed structure be absolutely rigid, even though it is only moved a few inches to obtain the necessary measurements.
This works for us YMMV.