Originally Posted By: Trav
There are issues with these system and their vulnerabilities. AFAIK no manufacturer is using Irox bearings in full production engines at this time, their long term durability remains unproven as they were introduced in 7/17.
Add to crankshaft bearing wear, dual batteries, different and more far more expensive starter and related components and it quickly becomes an expensive proposition as this tech ages to save a little fuel.
At this time most engine bearings and crankshafts share the same part number with or without start/stop which are designed for approx 50,000 start stop cycles not the 500K possible from start stop.
Trusting manufacturers will develop better materials in the future that will last a minimum of a decade or more does no one any good today that is buying one of these.
https://www.autocar.co.uk/car-news/new-cars/stop-start-long-term-impact-your-car-s-engine
Hey Trav,
A couple of comments and questions.
#1 Here's a link on the tech behind S/S.
https://www.greencarreports.com/news/1109687_dont-start-stop-systems-wear-out-your-cars-starter
"(1) The gear ratio from the starter-drive pinion to the flywheel ring gear is optimized to make the starter's motor turn more slowly. This can be done without materially changing the design of the transmission or flywheel at all on existing designs.
Crucially, this reduces starter-motor speed (in RPM), since 90 percent of starter-motor brush wear occurs not during cranking, but during the coast-down after the start has finished. If a higher-torque motor can spin more slowly, its coast-down time is shorter, increasing its longevity.
(2) The composition of the carbon and copper brushes on a start-stop motor differs from its traditional counterparts to increase longevity without accelerating the wear on the commutator.
(3) Rather than rely on oil-impregnated bushings for the rotating assemblies, start-stop starters mostly use needle bearings.
(4) The solenoid on start-stop starters decouples the mechanical action of engaging the drive pinion into the flywheel from the electrical action of stopping and starting the motor.
This allows for a dedicated design to turn power on and off to the motor, optimizing contact design and wear, against contacts that have to be integrated as part of a spring-loaded plunger.
This also reduces the electrical load requires to turn the engine, so that there is enough current available for accessories/lighting to operate during the start event.
(5) Finally, start-stop motors are integrated with other technologies that identify when each cylinder of the engine will reach top-dead center.
That lets the fuel injectors pulse and fire during the middle of a complete rotation of the crank, against having to wait for a complete revolution that lets the first cylinder reach that position to start the fuel-spark timing sequence."
#2 I've seen comments regarding the number of starts with wear on the crank. My question is whether the figure is for ALL starts or just "cold starts"?