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How would you make this MB "shop made tool"? #4784419
06/11/18 09:38 PM
06/11/18 09:38 PM
Joined: Dec 2002
Posts: 42,214
New Jersey
JHZR2 Offline OP
JHZR2  Offline OP
Joined: Dec 2002
Posts: 42,214
New Jersey
I'm not all that creative when it comes to fabricating things. MB now offers the w123 FSM free on their website; so here are some screen shots.

1.5mm is 16ga roughly. I don't quite get how to make this have an F shape. Any recommendations? Otherwise I can just cut 16ga spacers to use.





Thanks!

Re: How would you make this MB "shop made tool"? [Re: JHZR2] #4784434
06/11/18 09:55 PM
06/11/18 09:55 PM
Joined: Dec 2017
Posts: 417
Massachusetts
VeryNoisyPoet Offline
VeryNoisyPoet  Offline
Joined: Dec 2017
Posts: 417
Massachusetts
Looks like the short part of the F is welded in place.


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Re: How would you make this MB "shop made tool"? [Re: JHZR2] #4784454
06/11/18 10:32 PM
06/11/18 10:32 PM
Joined: Dec 2002
Posts: 41,402
'Stralia
Shannow Online content
Shannow  Online Content
Joined: Dec 2002
Posts: 41,402
'Stralia
The important part if the "C" that is the top of the F.

This is the spacer for correct set-up, so I'd just concentrate on that shape/dimension.

Then make a handle (or not) from there.

Re: How would you make this MB "shop made tool"? [Re: JHZR2] #4784568
06/12/18 06:00 AM
06/12/18 06:00 AM
Joined: Nov 2006
Posts: 20,359
MA, Mittelfranken.de
Trav Offline
Trav  Offline
Joined: Nov 2006
Posts: 20,359
MA, Mittelfranken.de
Its an easy tool to fab, if I was seeing better I would make one for you. Start with a sheet metal "C" and add handle as Shannow suggested.
Alternatively find a sheet metal shop, print the picture with the dimensions and let them make you one, it wont cost much at all. Don't have a machine shop do it, they will make a high quality piece than is required at a much higher cost.


ASE L1, Master. Deutsch Meisterbrief.
Re: How would you make this MB "shop made tool"? [Re: VeryNoisyPoet] #4784652
06/12/18 07:23 AM
06/12/18 07:23 AM
Joined: Apr 2017
Posts: 925
Ohio
hallstevenson Offline
hallstevenson  Offline
Joined: Apr 2017
Posts: 925
Ohio
Originally Posted By: VeryNoisyPoet
Looks like the short part of the F is welded in place.


The image is so [censored] small it's hard to read but it does look like weld fillets are shown. As an alternative, and it will depend on the bend radius, one could possibly bend that 'piece' in the part.

Last edited by hallstevenson; 06/12/18 07:24 AM.
Re: How would you make this MB "shop made tool"? [Re: JHZR2] #4784742
06/12/18 09:05 AM
06/12/18 09:05 AM
Joined: Feb 2018
Posts: 83
USA
853okg Offline
853okg  Offline
Joined: Feb 2018
Posts: 83
USA
I would start with a 16G bicycle spoke, bend it to shape, and weld a handle onto it.

Re: How would you make this MB "shop made tool"? [Re: JHZR2] #4784832
06/12/18 11:11 AM
06/12/18 11:11 AM
Joined: Dec 2002
Posts: 42,214
New Jersey
JHZR2 Offline OP
JHZR2  Offline OP
Joined: Dec 2002
Posts: 42,214
New Jersey
Here's a better screen capture...


Re: How would you make this MB "shop made tool"? [Re: JHZR2] #4784957
06/12/18 01:50 PM
06/12/18 01:50 PM
Joined: Nov 2006
Posts: 20,359
MA, Mittelfranken.de
Trav Offline
Trav  Offline
Joined: Nov 2006
Posts: 20,359
MA, Mittelfranken.de
Get some 16ga sheet metal cut to dimension, add an elongated hole and bend, mig tack weld the piece under it on (or have someone do it). Honestly its a 20 min easy fab, give it a go, nothing to loose but a small piece of sheet metal.


ASE L1, Master. Deutsch Meisterbrief.
Re: How would you make this MB "shop made tool"? [Re: JHZR2] #4784984
06/12/18 02:26 PM
06/12/18 02:26 PM
Joined: Apr 2012
Posts: 5,448
MA
Wolf359 Offline
Wolf359  Offline
Joined: Apr 2012
Posts: 5,448
MA
What's the MB part number and how much do they want for it anyway?

Re: How would you make this MB "shop made tool"? [Re: Wolf359] #4785209
06/12/18 06:42 PM
06/12/18 06:42 PM
Joined: Dec 2002
Posts: 42,214
New Jersey
JHZR2 Offline OP
JHZR2  Offline OP
Joined: Dec 2002
Posts: 42,214
New Jersey
Originally Posted By: Wolf359
What's the MB part number and how much do they want for it anyway?


The FSM specifically calls it a "shop made tool". Therefore there is no part number.

Re: How would you make this MB "shop made tool"? [Re: JHZR2] #4785317
06/12/18 09:00 PM
06/12/18 09:00 PM
Joined: Apr 2012
Posts: 5,448
MA
Wolf359 Offline
Wolf359  Offline
Joined: Apr 2012
Posts: 5,448
MA
Have you tried getting a copy of the WIS? They're about $10 for the knock off DVD on eBay. I'm wondering if they ever updated it so that it has a part number.

Re: How would you make this MB "shop made tool"? [Re: JHZR2] #4785367
06/12/18 09:57 PM
06/12/18 09:57 PM
Joined: Dec 2002
Posts: 42,214
New Jersey
JHZR2 Offline OP
JHZR2  Offline OP
Joined: Dec 2002
Posts: 42,214
New Jersey
I can't be more clear. This was intended for shops to produce themselves.

Re: How would you make this MB "shop made tool"? [Re: JHZR2] #4785426
06/13/18 01:10 AM
06/13/18 01:10 AM
Joined: Dec 2002
Posts: 41,402
'Stralia
Shannow Online content
Shannow  Online Content
Joined: Dec 2002
Posts: 41,402
'Stralia


OK, you have to cut a flat bar as shown bent it around a 10mm bar, then weld the "F" arm on it.

It's pretty clear how it's assembled.

Re: How would you make this MB "shop made tool"? [Re: JHZR2] #4785775
06/13/18 10:19 AM
06/13/18 10:19 AM
Joined: Dec 2002
Posts: 42,214
New Jersey
JHZR2 Offline OP
JHZR2  Offline OP
Joined: Dec 2002
Posts: 42,214
New Jersey
So, if I have zero skill and no equipment to weld, how can I best make this? Pop rivits and epoxy?

I'm thinking to make the "c" that is the main section of use via one bend. Then pop rivit/epoxy the handle on. Potentially doubly over the 16ga for the handle to meet the 3mm design.

Would this be feasible?

Thanks!!

Re: How would you make this MB "shop made tool"? [Re: JHZR2] #4785954
06/13/18 01:53 PM
06/13/18 01:53 PM
Joined: Apr 2007
Posts: 726
Connecticut, USA
bmwpowere36m3 Offline
bmwpowere36m3  Offline
Joined: Apr 2007
Posts: 726
Connecticut, USA
Is this 240D specific? I don't remember it on the 5 cylinder W123s. For a 1-time use, can't you just take two ~3 mm pieces (like a washer) and slip them in place while you set the stop?

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