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#4759513 - 05/17/18 07:37 AM Ever replaced rusty brake lines?
ZZman Offline


Registered: 03/17/08
Posts: 5903
Loc: Michigan
A mechanic friend of mine does many brake line replacements. I never realized this was an issue until he told me. I have never replaced one on any of my vehicles.
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#4759519 - 05/17/18 07:40 AM Re: Ever replaced rusty brake lines? [Re: ZZman]
Chris142 Offline


Registered: 06/05/03
Posts: 17118
Loc: Deplorable in apple valley, ca
Not an issue here
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#4759521 - 05/17/18 07:43 AM Re: Ever replaced rusty brake lines? [Re: ZZman]
Donald Offline


Registered: 03/21/04
Posts: 20672
Loc: Upstate NY
Use copper nickel or do it again in a few years.
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#4759541 - 05/17/18 08:01 AM Re: Ever replaced rusty brake lines? [Re: ZZman]
andyd Offline


Registered: 09/25/04
Posts: 7433
Loc: Marshfield , MA
Use copper nickel or do it again in a few years. Let me play contrarian. Brake lines typically last ~ 20yrs in my patch of the rust belt. R+R'ing with steel lines will get you another ~20 yrs. Are you gonna have that 20yr old car when its pushing 40? Just saying.

I've been R+R'Ing steel lines for ages. It aint rocket surgery. That said, how much more is the CU/NI over the steel? It should work easier, then again 3/16 steel lines can be formed into smooth curves by hand. Flaring is easy, once you get the moves down.
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#4759543 - 05/17/18 08:03 AM Re: Ever replaced rusty brake lines? [Re: ZZman]
Char Baby Offline


Registered: 05/25/05
Posts: 10183
Loc: ROCHESTER, NY
You haven't kept your vehicles long enough. Take a close look at your Grand Marquis as it's getting close.

Generally after about 14-15 years in the salt belt, the OE lines may need to be replaced. And as Donald said, use the copper/nickel/zinc (green coating)replacement lines or you'll be replacing them soon(er).
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#4759544 - 05/17/18 08:04 AM Re: Ever replaced rusty brake lines? [Re: ZZman]
Johnny2Bad Offline


Registered: 05/20/13
Posts: 2022
Loc: Saskatchewan, Canada
People complain about "Planned Obsolescence" and then practice planned obsolescence. The world is a crazy place sometimes.
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#4759556 - 05/17/18 08:15 AM Re: Ever replaced rusty brake lines? [Re: ZZman]
opus1 Offline


Registered: 12/13/04
Posts: 2519
Loc: Chicago Area
Once, on my old Impala when I blew out the line while making a panic stop after someone ran a stop sign.
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#4759592 - 05/17/18 08:48 AM Re: Ever replaced rusty brake lines? [Re: ZZman]
copcarguy Offline


Registered: 12/06/12
Posts: 357
Loc: PA
Yes I had to replace the lines in my '97 Mercury Tracer wagon commuter after one blew out the day after adjusting my parking brake system.

I was coming up to a red light at 45 mph and began to brake and "pop" the pedal went to the floor and no brakes. Thank God I had a perfectly functioning e-brake system as I missed all those cars at the light by inches.

Yes the original Ford lines lasted 20 years but I also used the copper ones. It's not a job that you want to do twice. Also you're better off replacing the entire length. Trying to patch onto rusty lines just ends up being a piggy back race a foot at a time lol.


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#4759593 - 05/17/18 08:51 AM Re: Ever replaced rusty brake lines? [Re: ZZman]
copcarguy Offline


Registered: 12/06/12
Posts: 357
Loc: PA

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#4759595 - 05/17/18 08:53 AM Re: Ever replaced rusty brake lines? [Re: ZZman]
brages Offline


Registered: 02/07/13
Posts: 154
Loc: st louis, mo
Been driving old cars for years, never had a problem.


Until about a week ago. Had a brake issue on my 20-year-old Accord, thought it might be a rear cylinder for some reason, or maybe a master cylinder.

Messed around with the rear brakes, put on new shoes and replaced one of the cylinders. After I bled, I tried the pedal and had a gusher of fluid. Rusty line going to the cylinder.

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#4759598 - 05/17/18 08:55 AM Re: Ever replaced rusty brake lines? [Re: ZZman]
brages Offline


Registered: 02/07/13
Posts: 154
Loc: st louis, mo
Shouldn't there be some jackstands in those photos above?

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#4759609 - 05/17/18 09:02 AM Re: Ever replaced rusty brake lines? [Re: brages]
copcarguy Offline


Registered: 12/06/12
Posts: 357
Loc: PA
Originally Posted By: brages
Shouldn't there be some jackstands in those photos above?


They're there, just out of view...

Safety first!!

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#4759611 - 05/17/18 09:03 AM Re: Ever replaced rusty brake lines? [Re: brages]
JC1 Offline


Registered: 11/29/08
Posts: 3112
Loc: Oshawa, Ontario Canada
Originally Posted By: brages
Shouldn't there be some jackstands in those photos above?


He might have jacked up the car to take a picture to post. Thanks for the pic.
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#4759617 - 05/17/18 09:09 AM Re: Ever replaced rusty brake lines? [Re: ZZman]
MasterSolenoid Offline


Registered: 09/26/17
Posts: 198
Loc: One Step Beyond
Only when I was young and nieve.

I bought my 2002 Ford Ranger 'new' and immediately coated the brake lines with Never-Sieze.

Today, if I wipe the grease off, they look brand new.

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#4759628 - 05/17/18 09:15 AM Re: Ever replaced rusty brake lines? [Re: ZZman]
supton Offline


Registered: 11/09/08
Posts: 12322
Loc: NH
No. I've traded out when they started looking bad. Usually the rest of the car isn't too far behind--everything is rusty and showing signs of wear and age.

Not sure if I'd go steel or ni-cop. If copper is easier to work with I'd probably do that. But I get what the steel users are saying, the original lines lasted 20 years, and it is very unlikely in my salt enviroment that the rest of the car is going to see another 20.


Edited by supton (05/17/18 09:17 AM)
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