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F-150 Assembly (2016 #4580276
11/20/17 06:18 PM
11/20/17 06:18 PM
Joined: Aug 2008
Posts: 18,723
Ontario, Canada
StevieC Online content OP
StevieC  Online Content OP
Joined: Aug 2008
Posts: 18,723
Ontario, Canada


'18 Highlander - AMSOIL SS 0w20 / ATF / Severe Gear
'06 Santa Fe - 535,000km AMSOIL SS 0w30 / ATF (R.I.P)
Re: F-150 Assembly (2016 [Re: StevieC] #4580285
11/20/17 06:25 PM
11/20/17 06:25 PM
Joined: Mar 2017
Posts: 5,481
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PimTac Online content
PimTac  Online Content
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Skimping on the glue.




Re: F-150 Assembly (2016 [Re: StevieC] #4580290
11/20/17 06:30 PM
11/20/17 06:30 PM
Joined: Aug 2008
Posts: 18,723
Ontario, Canada
StevieC Online content OP
StevieC  Online Content OP
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Ontario, Canada
Sorry just realized my Typo. 2016 / 2015.


'18 Highlander - AMSOIL SS 0w20 / ATF / Severe Gear
'06 Santa Fe - 535,000km AMSOIL SS 0w30 / ATF (R.I.P)
Re: F-150 Assembly (2016 [Re: StevieC] #4580339
11/20/17 07:27 PM
11/20/17 07:27 PM
Joined: Sep 2013
Posts: 10,462
Indiana
dlundblad Offline
dlundblad  Offline
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Indiana
I've toured the Dearborn plant twice. Awesome stuff.






Some of the best pics I was allowed to take.


03 Jeep WJ 4.0 200k Castrol Edge 10w40 HM Fram XG16
02 Volvo S60 2.4T 177k M1 0w40 Mahle OX149D
97 Chevy Blazer 4.3 149k Rotella T5 10w30 Supertech ST3980

Re: F-150 Assembly (2016 [Re: StevieC] #4580393
11/20/17 08:06 PM
11/20/17 08:06 PM
Joined: Mar 2010
Posts: 1,325
Michigan
BobsArmory Offline
BobsArmory  Offline
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Michigan
Pretty typical of American Plants plants these days. But the press did seem to be running slower that industry standards. Maybe they just switched dies and were just running a few parts for a quality check.


Keeping the forces of evil at bay
2016 Chevy Malibu LT 1.5 Liter Turbo
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Re: F-150 Assembly (2016 [Re: PimTac] #4580397
11/20/17 08:08 PM
11/20/17 08:08 PM
Joined: Mar 2010
Posts: 1,325
Michigan
BobsArmory Offline
BobsArmory  Offline
Joined: Mar 2010
Posts: 1,325
Michigan
Originally Posted By: PimTac
Skimping on the glue.


Too much adhesive and it will interfere with the welds. Just because a little is good doesn't mean a lot is better.


Keeping the forces of evil at bay
2016 Chevy Malibu LT 1.5 Liter Turbo
2017 Chevy Equinox LT 2.4 Liter
Re: F-150 Assembly (2016 [Re: StevieC] #4580654
11/21/17 03:23 AM
11/21/17 03:23 AM
Joined: Jan 2007
Posts: 17,501
Clovis, CA
Merkava_4 Offline
Merkava_4  Offline
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Posts: 17,501
Clovis, CA
What would these guys think if they were alive to see the F-150 factory today ?


Re: F-150 Assembly (2016 [Re: StevieC] #4580708
11/21/17 07:14 AM
11/21/17 07:14 AM
Joined: Aug 2008
Posts: 18,723
Ontario, Canada
StevieC Online content OP
StevieC  Online Content OP
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Yeah I was thinking that...


'18 Highlander - AMSOIL SS 0w20 / ATF / Severe Gear
'06 Santa Fe - 535,000km AMSOIL SS 0w30 / ATF (R.I.P)
Re: F-150 Assembly (2016 [Re: BobsArmory] #4580995
11/21/17 01:31 PM
11/21/17 01:31 PM
Joined: Jan 2004
Posts: 4,164
California
nthach Offline
nthach  Offline
Joined: Jan 2004
Posts: 4,164
California
Originally Posted By: BobsArmory
Originally Posted By: PimTac
Skimping on the glue.


Too much adhesive and it will interfere with the welds. Just because a little is good doesn't mean a lot is better.

Yep - in in Ford as well as Toyota's case, the structural adhesive is there to supplement spot welds as well as provide more NVH control.

Toyota is using adhesive as well as laser "screw" welds on most of the Lexus lineup and now the new TNGA-based Prius/Camry to help stiffen the bodyshell and provide NVH control. BMW and Mercedes are almost weldless these days, the new BMW 7 Series uses a hybrid Al spaceframe and carbon fiber elements all held with adhesive, rivets and some welding.

Last edited by nthach; 11/21/17 01:34 PM.
Re: F-150 Assembly (2016 [Re: StevieC] #4581002
11/21/17 01:38 PM
11/21/17 01:38 PM
Joined: Aug 2008
Posts: 18,723
Ontario, Canada
StevieC Online content OP
StevieC  Online Content OP
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Ontario, Canada
Honda & Subaru is also using the glue. They are in a how it's made episode that shows it.


'18 Highlander - AMSOIL SS 0w20 / ATF / Severe Gear
'06 Santa Fe - 535,000km AMSOIL SS 0w30 / ATF (R.I.P)
Re: F-150 Assembly (2016 [Re: StevieC] #4581015
11/21/17 01:45 PM
11/21/17 01:45 PM
Joined: May 2015
Posts: 1,992
America
Alfred_B Offline
Alfred_B  Offline
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Posts: 1,992
America
So the wavy doors are by design.

Re: F-150 Assembly (2016 [Re: StevieC] #4581428
11/21/17 09:58 PM
11/21/17 09:58 PM
Joined: Mar 2017
Posts: 5,481
Gone
PimTac Online content
PimTac  Online Content
Joined: Mar 2017
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Gone
I think most automakers are using glue now plus the new welding techniques. Interesting stuff.




Re: F-150 Assembly (2016 [Re: PimTac] #4587585
11/28/17 01:46 PM
11/28/17 01:46 PM
Joined: Jan 2004
Posts: 4,164
California
nthach Offline
nthach  Offline
Joined: Jan 2004
Posts: 4,164
California
Originally Posted By: PimTac
I think most automakers are using glue now plus the new welding techniques. Interesting stuff.

More use of ultra-high strength steel and Al. HSS does OK with welding but the less heat with UHSS steel the better since it's brittle compared to HSS/standard steel. It allows the automakers to save weight but also have a sufficiently rigid passenger cell and "programmed" deformation in the crumple zones.

Al is tricky to weld, especially in an aftermarket repair environment.


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