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Restoring Pin-Bushing Fit. #4538978
10/10/17 11:06 AM
10/10/17 11:06 AM
Joined: May 2005
Posts: 2,215
Toronto, Canada
George7941 Offline OP
George7941  Offline OP
Joined: May 2005
Posts: 2,215
Toronto, Canada

This is on a hydraulic liftgate on a truck. The pin is exactly 1 in dia. As you can see there is wear on both the pin and the bushing. I will be replacing the pin but I estimate I will still end up with a gap of about a 1/16 in. This pin and bushing is exactly like the one below it shown in the photo.

I plan on applying a metal filled epoxy like Quick Metal to the bushing and then grinding the inside to accept the pin. The bushing has a thru hole, 1/4 in dia, so that a roll pin can be driven through the bushing and the pin to lock the two together. I will be using a 1/4 in grade 8 bolt to accomplish the same thing.

The load could be up to a thousand pounds on the pin. Will the Quick Metal hold up? Since the pin will not be turning in the bushing, I am hoping it will.


2006 GMC Sierra 4.3l, NV3500,G80 , Mobil 1 5W30, Dexcool.
1987 BMW R80 - sold
2015 Honda CBR300R

Staying out of the right lane a lot.
Re: Restoring Pin-Bushing Fit. [Re: George7941] #4538990
10/10/17 11:12 AM
10/10/17 11:12 AM
Joined: Jan 2011
Posts: 1,045
Columbus Nebraska
old1 Offline
old1  Offline
Joined: Jan 2011
Posts: 1,045
Columbus Nebraska
I don't quite understand-- if the pin doesn't turn in the bushing, how did it wear out?


2017 Nissan Frontier 4.0 5w30
1965 Mustang 200 c/4 10w30 QS defy
1964 Ford Ranchero 302 c/4 15/40 Delo
1929 ford model A No filters, and 15/40 oil
Re: Restoring Pin-Bushing Fit. [Re: old1] #4538996
10/10/17 11:19 AM
10/10/17 11:19 AM
Joined: May 2005
Posts: 2,215
Toronto, Canada
George7941 Offline OP
George7941  Offline OP
Joined: May 2005
Posts: 2,215
Toronto, Canada
Just from the bouncing around of the truck and the slight relative movement it induces in the joint, combined with heavy loading of the joint, no lubrication and grit getting into the joint. The pin is not drilled and so it was never locked into the bushing and that is the way it was originally assembled when the truck was built. Funny thing the same joint on the other side of the gate has the roll pin locking the pin to the bushing and has no wear.


2006 GMC Sierra 4.3l, NV3500,G80 , Mobil 1 5W30, Dexcool.
1987 BMW R80 - sold
2015 Honda CBR300R

Staying out of the right lane a lot.
Re: Restoring Pin-Bushing Fit. [Re: George7941] #4539021
10/10/17 11:56 AM
10/10/17 11:56 AM
Joined: Jun 2002
Posts: 6,377
MI
doitmyself Offline
doitmyself  Offline
Joined: Jun 2002
Posts: 6,377
MI
Any chance this might work: http://komatsueq.com/expander-system/ ................also: http://www.expandersystem.com/ca/

It also seems that you might be able to tack weld/braze a new pin in place in such a manner that you can break the welds for future pin replacement.

I would not have too much faith in epoxy, but who knows.

Re: Restoring Pin-Bushing Fit. [Re: George7941] #4539056
10/10/17 12:24 PM
10/10/17 12:24 PM
Joined: May 2005
Posts: 2,215
Toronto, Canada
George7941 Offline OP
George7941  Offline OP
Joined: May 2005
Posts: 2,215
Toronto, Canada
The expander pin will not work in this case because immediately next to the bushing is the bushing on the end of the arm seen in the photo. That bushing has a grease fitting and has been kept lubricated over its 17 year life and does not have any appreciable wear, so the pin is passing through two bushings, one worn and one unworn.

I did not think about welding the pin to the bushing but, now that you brought it up, I might just do that. The truck is nearing the end of its life and I don't expect ever having to remove the pin again.


2006 GMC Sierra 4.3l, NV3500,G80 , Mobil 1 5W30, Dexcool.
1987 BMW R80 - sold
2015 Honda CBR300R

Staying out of the right lane a lot.
Re: Restoring Pin-Bushing Fit. [Re: George7941] #4539078
10/10/17 12:40 PM
10/10/17 12:40 PM
Joined: Dec 2016
Posts: 6,484
Waco, TX
Linctex Offline
Linctex  Offline
Joined: Dec 2016
Posts: 6,484
Waco, TX
I would get the bore and pin both as round as absolutely possible...
then measure...

Then buy a 1 foot long piece of 4130 Chrome-moly aircraft tubing from Wick's Aircraft Supply in the required OD and ID and make a bushing out of that. It should double the life of the lift-gate.


"The evidence demands a verdict".
(Re:VOA)"it's nearly impossible to actually know the particular additives that are in there at what concentrations."
Re: Restoring Pin-Bushing Fit. [Re: George7941] #4539084
10/10/17 12:43 PM
10/10/17 12:43 PM
Joined: Dec 2016
Posts: 6,484
Waco, TX
Linctex Offline
Linctex  Offline
Joined: Dec 2016
Posts: 6,484
Waco, TX
Originally Posted By: George7941

I did not think about welding the pin to the bushing but, now that you brought it up, I might just do that. The truck is nearing the end of its life and I don't expect ever having to remove the pin again.


OK, if that's the case,
then just get a piece of electrical conduit close to that size and make a bushing out of that.
Just cut a vertical slit on the bushing with a hacksaw if you need to reduce the OD.
\
Pound it in, and just tack weld it.
It'll last another 5-10 years.


"The evidence demands a verdict".
(Re:VOA)"it's nearly impossible to actually know the particular additives that are in there at what concentrations."

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