Originally Posted By: tommygunn
Cold air is more dense and requires more fuel to reach a stoichiometric ratio. On a diesel, more air is better because they run fundamentally different then gas engines. For best mileage, keep the stock intake on the truck.
Cold air intakes giving more fuel economy on a gas engine is a fraud, it has no sensibility in terms of physics.
As for chipping it that is a real [censored] shoot. Assuming the engine is all properly tuned up, tires are fully inflated, transmission and all that is properly serviced, then I'd go there; but you're never gonna get power and fuel economy...on a gasoline engine you get one or the other. There is no free lunch.
It might be possible to de-tune the engine in such a way that you get slightly better MPG, but its probably going to be a nightmare. You'd be better off making sure the truck is in top shape, driving slower, and driving smarter, and maybe overinflating the tires a little, then the cost of chipping it.
Edit: Tuning for more low end torque and shifting earlier should give you an MPG or two, but if the transmission is an automatic expect it to be impossible to convince to upshift early and stay there to take advantage of any additional torque you get from it.
The AF is controlled by the O2 sensor and computer. Denser air allows for less throttle opening.The total required for whatever HP required is exactly the same. At WOT, more is available.