Barlowc: You did exactly right letting the filter get nice and dirty. If you were gentle in the cleaning, you have another 50K to look forward to.
For all of you, here's a quote from an engineer at Parker Filtration that is the basic precept of air filter maintenance :
"Ninety percent of the lifetime amount of dirt that passes through a filter does so in the first 10 percent of use."
Any filter has an initial efficiency rating and a final efficiency rating. The initial rating is done after the filter has had 20 grams of either fine or coarse grade dust applied at a specific flow rated based on the maximum flow capability of the filter. The final rating is take when the filter reaches 20-25 inches of water restriction at that flow. A filter could start out at 97 percent initial efficiency and end up at 99.9 percent on the final. The final figure is the one touted during advertising. Typically, by the time the filter has reached 20 percent of its lifetime, efficiency has improve 1-3 percent. This is why changing a filter too early causes more dirt ingestion than changing it a little late. Changing your air filter too often is killing your engine with kindness, more or less. A one percent increase in filtration efficiency is a 50 percent decrease in contaminants passing thru the filter.
I asked why both efficiencies are not commonly listed and the gist of what I was told is that, often, they don't even test it and if they do, it improves so much and so rapidly that it's immaterial.
Bear in mind that any filter will test better, efficiency-wise, on coarse dust vs fine dust. Both types have the same size particles in them, a range from 2-200 , but the percentages of each changes. The fine grade dust has more fines in it, obviously, and fines pass thru any filter more easily.
I interviewed two engineers for a project, both specialists in air filtration, and both said it's best to leave the filter in place rather than constantly molesting it. They especially cautioned against blowing, tapping and attempting to clean them, though they conceded that a careful person could probably get back a few thousand miles of life from a careful cleaning. A big danger is that you will mess up the seals on the filter and when you reinstall the used filter and it won't properly seal the second time around. How likely that is depends on the construction of the seals and that varies considerably by design and the quality of construction. Those engineers, and others besides, recommend using a restriction gauge as the sole arbiter of when it time to change an air filter.