427Z06, no I don't use 15w40 in a Ford modular, but I do use it in all my diesel trucks. I have used 0w40 in my 5.4 because it was all I had at the time. I also don't have much of a choice in most cases running 15w40 in cold weather. I live close to the coast so it normally doesn't get much colder than the 40*F. I do have to go into the mountains quite frequently, and it gets real cold. If I was in cold temps continuously, I would certainly use 5w40 since all of my work trucks are diesels. I prefer to use the block heater when ever possible to keep the coolant and oil temp at least 75*F, however when I'm in the mountains at a work site there is usually a real lack of anything besides what I brought with me. The pour point on Delo 400 15w40 is -23*F. 0*F (and I meant to type 10*F, not that it makes much of a difference) is getting close to the point of no return. I posted that mostly as an extreme case as to the versatility of a good 15w40, I certainly don't make a habit out of running 15w oil that cold but it does happen and my oldest PowerStroke is still ticking with 300+ on the long block.
Androbot2084, if my math is correct $14.00 per gallon for 5w40 Rotella is twice (that's double) the price for 15w40 (with your posted figures). If the fleet is living a long and happy life on 15w40 why would I double my oil cost? At work we have a fleet of 1400 revenue units (and still growing) and we have tested many oils, both syn and dino. We currently run 15w40 because it provided the best service for the money spent. We now use a re-refined 15w40 from Unocal. I certainly don't think that dino 15w40 is the only oil that work in a diesel. When I use up my current stock of Delo 400 at home, I'm going to run 5w40. For the diesel engines I have, a 30wt seems to be too thin in most of the conditions I operate in (other than the cold). There are very few oils other than 5w40, 15w40 and 30wt that are designed for use in HD diesels. There are many oils of different viscosities that would be acceptable in passenger car diesels, or small tractor diesel.
What I would do on my personal vehicles differs from what I do with fleet vehicles. I keep my personal vehicles for a long time, and the extra cost for the best oil is worth it to me even if it only increases the longevity slightly. In a fleet, I want the least expensive oil that will make the equipment last with minimal problems for their expect lifespan, which is generally a lot shorter than people keep their cars for. I also want to keep the least amount of money in inventory, which means stocking few parts and supplies. 15W40 goes into all the diesel equipment and 5w30 goes into all the gas equipment. The oldest equipment in our fleet are about 500 1996 Cummins engines that are severe duty, in town, intermittent duty engines. They see a lot of idle and constant stop and go situations. We have had no failures related to oil and we have only rebuilt about 4 or 5 of them. Those rebuilds were either due to defective parts or mechanic error, not the 15w40 oil we run.