Originally Posted By: Carbon
When the thermostat is closed, the water pump continues to pump. Is there some smaller path that carries always coolant around the block bypassing the radiator, or is the bypath path only open above some excess backpressure?
In other words, is the bypass path shunting the radiator flow when the thermostat is open, or is there something to impede the flow thru the bypass and to help the flow thru the radiator?
The following only applies for "conventional" cooling systems- the new "inlet-side thermostat" and "reverse flow" systems are a big different.
The bypass path is usually always open, and yes it does shunt a fraction of the un-cooled coolant back to the engine all the time. There's a benefit to this- namely it keeps the entire engine at a more uniform temperature. The coolant that goes through the radiator may be cooled VERY far below the optimum operating temperature of the engine. If it were supplied back to the engine undiluted with hot coolant, the lower portion of the engine block would be many degrees colder than the upper block and cylinder heads due to the coolant warming as it passes through the engine (remember we're talking conventional flow directions here). In reality, the hot bypass water is blended with cool radiator water so that the blended return water to the engine is only a few degrees cooler than when it leaves the engine, resulting in a much more uniform temperature across the whole engine, which aids efficiency and reduces wear on internal parts. The water pump, radiator, fan, and bypass are all sized so that even in extremely hot weather, there is adequate total cooling available even with this dilution process. Some systems include an extra part of the thermostat that partially closes the bypass when the thermostat opens fully, but most do not.
Reverse flow and inlet-side thermostats go even further toward making the engine temperature uniform.