So here is something I am losing a little sleep over and would love to hear some of thoughts from those here. On three occasions over the past two months I have heard what sounds like a metal on metal knocking noise immediately after starting my car after it has sat for over eight hours (after cold soak). The duration of the noise lasts only a second. The reason for this intermittent problem seems to be due to:
“The oil control valve (or OCV) operates the cam gear. The cam gear contains an "actuator" that allows the cam timing to be variable. What I read in the TSIB was there is a lock in the cam gear that is supposed to hold the "actuator" part in a fixed position until the engine's oil pressure is up to standard. In some of the engines the lock is not working correctly and this allows the actuator to float freely until oil pressure comes up and makes a clattering sound until oil pressure is up to normal. Apparently the failures are intermittent and not "hard" failures?"
-Lobuxracer @ clublexus.com
I’m not too excited about having the dealer perform the 6 hour procedure to replace both VVTi controllers so I am trying to delay the inevitable as long as I can. Currently, I’m trying to decide which oil to go with from this point forward. The car specs 5w30 or 5w-20. I noticed the start up noise after switching from dealer bulk oil (Valvoline 5w30) to Castrol GTX 5w-20. I don’t know if this is a coincidence but I am wondering if I should go back to using 5w30 (maybe Valvoline) to see if I no longer hear the noise. Since the weather will begin getting colder again I am wondering which oil would build up oil pressure the quickest. I cannot compare low temp viscosity or pour point for Castrol GTX because they don’t list it in their website. Any thoughts??
Here is the actual TSB if anyone is interested. Needless to say I am pretty bummed out if I have to let the dealer tear into the engine with less than 20,000 miles accumulated.
TSB for engine start up noise
“The oil control valve (or OCV) operates the cam gear. The cam gear contains an "actuator" that allows the cam timing to be variable. What I read in the TSIB was there is a lock in the cam gear that is supposed to hold the "actuator" part in a fixed position until the engine's oil pressure is up to standard. In some of the engines the lock is not working correctly and this allows the actuator to float freely until oil pressure comes up and makes a clattering sound until oil pressure is up to normal. Apparently the failures are intermittent and not "hard" failures?"
-Lobuxracer @ clublexus.com
I’m not too excited about having the dealer perform the 6 hour procedure to replace both VVTi controllers so I am trying to delay the inevitable as long as I can. Currently, I’m trying to decide which oil to go with from this point forward. The car specs 5w30 or 5w-20. I noticed the start up noise after switching from dealer bulk oil (Valvoline 5w30) to Castrol GTX 5w-20. I don’t know if this is a coincidence but I am wondering if I should go back to using 5w30 (maybe Valvoline) to see if I no longer hear the noise. Since the weather will begin getting colder again I am wondering which oil would build up oil pressure the quickest. I cannot compare low temp viscosity or pour point for Castrol GTX because they don’t list it in their website. Any thoughts??
Here is the actual TSB if anyone is interested. Needless to say I am pretty bummed out if I have to let the dealer tear into the engine with less than 20,000 miles accumulated.

TSB for engine start up noise