Car is an Audi A4 with a 2 litre tall block VW forged crank block and the 1.8t 5 valve head. We cut the block to fit billet main caps, tied the mains into a custom C&C'd block girdle and fitted a stiff dry pump pan and a 3 stage scavenge pump. The block is fitted w/oil sprayers for pistons, Pauter rods, very custom JE pistons for hi boost with the ring lands lowered and some special gudgeon pins. Crank and rotating mass were dynamically balanced and micropolished, full compliment of Mahle friction coatings. We were extremely anal on assy. tolerences and had to do 3 sets of pistons before we finalized, 8:1 compression ratio. We did 5 dry assys and checked tolerences and made changes before fully satisfied and did final assy. Did a lot of head work to make sure no edges were left to create hot spots to start det., and worked valve stems and guides and hogged out and equalized intake and exh.ports. I am using a Garrett GT30r turbo, 3.5" downpipe and exhaust, no cat. Dyno #'s showed 420AWHP and 411 lb.ft on pump gas, these #'s were on a KKK K26/K27 turbo. We have since fitted an 034efi standalone ECU, and the afore mentioned GT30R. A friends car running a similar setup (GT turbo) and Autronics pulled 490awhp and 460 torque. Since my block is a little stronger, we hope to push mine to a reliable 450whp on pump gas/street trim and take the turbo to max at 27lbs and 530whp on 103 race with a xylene kicker . This is the limit of the turbo, and since it is on the street more than on the track we decided to stay with the 30R and get full power from 3700rpm-8000 rather go to the GT35r which is good to 600whp but has a band of 4200-8000rpm with full power. I get boost starting at 2400rpm and 14lbs by 3200 and then hang on.
Lake Speed Jr. of Joe Gibbs told us up front that the oils were good for abt 3-5% more power than any other oil they had tested and that their longest test was ~1000 miles. He also mentioned that no tests had been done on streetable vehicles. I think since we had 2 hi output vehicles where 1 was streetable and the other pure race that he saw it as an unusual test that would give him some data that would be complimentary and show some things they would not normally see in their NASCAR eng. tests. He actually sent us the oil just to see and also offered to do the testing and report the results. I thought this was a very good gesture and very intelligent and generous offer that seems to say a lot about the company. I have some experience with small block ford engines and understand that he will see some results for 1) a turboed engine 2) a much more highly stressed engine (this car has a `18% driveline loss - so crank hp on this engine is about same as NASCAR block but ~1/3 of the CI) and 3) they would probably never have tested it on a street engine without us. So the way I see it we both win big. If the general concensus on the forum is that we can run with no danger on the street we will proceed. With the potential of a 5% gain in power it will be real interesting. I will obtain a VOA and a 2500 mile and 5000 mile UOA and post the results in the forum. The car has every suspension component we can find to imporove handling and pulls over 1g on a skidpad with street tires, and well over that with Hoosiers.
Thanks to everyone who has commented and helped me understand what I need to watch. This is one of the most useful forums I have found. Thanks a lot
Rod