Flywheel mass

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Overkill, consider yourself reinvited to visit us, and for the love of god please don't shut off the maple syrup supply.
 
Originally Posted By: Bandito440
Overkill, consider yourself reinvited to visit us, and for the love of god please don't shut off the maple syrup supply.


Thank you sir
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I've already met up with 2015_PSD and Rand, both great Americans who I would readily sit down and have another beer with in a heartbeat
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Originally Posted By: OVERKILL
I believe the Model T Ford example shows that they aren't needed on an inline,


I would hardly consider the Model T the pinnacle of automotive engineering. I wonder how soon after the Model T, did Ford incorporate counterwieghts in their engines.
 
Originally Posted By: asand1
Originally Posted By: OVERKILL
I believe the Model T Ford example shows that they aren't needed on an inline,


I would hardly consider the Model T the pinnacle of automotive engineering. I wonder how soon after the Model T, did Ford incorporate counterwieghts in their engines.


That's my point, LOL!
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They (counterweights) are an assumed component of any modern vee or inline engine. However they are not a requirement for an engine to function
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There were engines that operated well before the implementation of counterweights. The Model T is just one example of many that can be dug up.

I think we are on the same page, I'm just giving some historical perspective for the sake of understanding the significance of the component.
 
Point take, they are not a requirement for a slow turning engine to function. They are certainly necessary for a higher revving engine to be reliable and smooth though.
 
Originally Posted By: asand1
Point take, they are not a requirement for a slow turning engine to function. They are certainly necessary for a higher revving engine to be reliable and smooth though.



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Whew. As a Canadian-American myself, I'm glad that ended well.
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On the original topic: the roughness at low RPMs is what worries me. Isn't it reasonable to that that might cause some excess wear in the powertrain as a result? Or that the engine might not run quite as well at idle? Not a certainty of course, but... let's say a nonzero probability?
 
Two different concepts at play here.

first is the function of the flywheel, it's an inertial body, intended to smooth out torque pulses...it does this by storing energy (aka flywheel energy storage systems that are being discussed ATM).

Take a 4 stroke engine, single cylinder, and there needed to be something that carried it through the exhaust, intake and compression strokes. The flywheel gets accelerated during the power stroke and drives the engine through the balance...

Extreme version seen here in the hit and miss engine...still capable of power delivery through the action of the flywheel even when not firing.



If you've got a massive flywheel, you will have an engine that uses some of it's instantaneous power output to accelerate the mass rather than the car, but you will also have more "apparent" power available as you let out the clutch, as the rotational inertia of the flywheel will add some apparent power as it is slowed.

That's why light flywheeled cars feel more responsive (they are) and are more quirky off the line.

Note in the above video that the flywheel's mass is all located at the periphery of the flywheel.

The inertial effect of any mass is related to it's radius of gyration to the power of 4...per pound you get 16 times as much flywheel effect at 2' radius than you get at 1' radius.

When you see a lightened flywheel, the fly cuts are at the periphery, between the clutch pressure plate bolt locations....where the lest mass has the most effect.

There's little sense trying to achieve the same effect internal to the engine, as to get the same inertial effect, you need to put in so much additional metal...the stuff in the crankcase is not intended to be a "flywheel", but DOES contribute an amount.

As OVERKILL has demonstrated, and engine can be built without counterweights, and it will run.

Counterweights are intended to balance out vibrations due to rotating ad reciprocating components, and can range from none, to full, to "overbalanced".

Here's the evolution of the Holden 6 cylinder.

First is what they originally came with, one counterweight per crank throw.
2006523214615_Crank%20is%20in.JPG


And how they ended up, with "full" counterweights on the later engines.
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By having the piston and rod masses balanced within the vicinity of the crankpin, i.e. between the two main bearings, the inertial loads don't make it to the main bearings, making their life a little easier. In the earlier crank, you should be able to envisage that the one sided counterwights will have a little more crank flex, and uneven main bearing loading.

http://www.bobistheoilguy.com/forums/ubbthreads.php/topics/4002532/Harrop's_Howler

He cut them off entirely to get max HP on a drag strip.

In the extreme, a crank can be built that has no counterweights, and is externally balanced either through the crank forging, or weights in the harmonic balancer or flywheel.

As a driver, you would never know whether the crank in your engine was internally balanced, externally balanced, or otherwise.

90 degree twins can be perfectly balanced by balancing to a bobweight on the crankpin of all the rotating parts, and 50% of the reciprocating mass...(balancing to more weight is "overbalance).


Balance shafts are becoming common these days, and it's not to do with counterweights on cranks, it's because 4 cylinder engines in particular have problems with a 2xRPM vibtarion which is caused by the action of the crank and rods not having the motion of the piston as a true sinusoidal wave...pistong spends a lot longer around BDC than at TDC, and the balance shafts are timed to knock that out.


You'll also hear "dual mass" flywheels particularly on 4 cyl diesels these days. These are to damp out torsional harmonics, just like a "harmonic balancer" on the front of the crank.
 
I've been through light flywheels to heavy and back to light in my motorcycle career. As a young guy we wanted light flywheels in our Triumphs, and I think '61/62 were the lightest - Triumph went from heavy to light and back to heavy. Then I was riding trials, and it's all about heavy flywheels doing the work - energise the 2 stroke with some revs, shut the throttle, and then let the flywheel do the work, with no wheelspin. I also liked heavy flywheels off road, and on road then too. Now I'm back to light, my BMW has no flywheel, just a clutch carrier - the light flyheel Airheads are a much better ride than heavy.
 
One example of a engine without a flywheel, would be dirt sprint cars. The less mass to accelerate the better. But a sprint car has to be pushed to start the engine. Wouldn't work so well in traffic.
 
balancing an engine design without weight is insanely hard unless you adopt the flat engine design or other . it would mean questionning the the way all the engine is made ,even the firing order and the rotation would need to be looked at,after all this you would likely have to turn the engine the other way because as far as i can tell rotation would lilely need to be reverse in a lot of situation .but yes engine can be made to have less counter weght ,adding weight is just faster for manufacturer then redesigning the whole engine . most car manufacturer wouldnt bother redesgning from scratch to shave off weight
 
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