Originally Posted By: ZeeOSix
Realize there is delta pressure across the media. If the bypass valve is set to say 12~14 PSI, then the media will see the same delta pressure across it if the delta becomes high enough to open the bypass valve. So what I'm saying is the media in oil filters can certainly be subjected to relatively high force trying to push the media through the center tube.
What happens on the tearing Purolator filters is when the pleat spacing and V-spread of the pleats is large, the force produced by the oil flow and the resulting delta pressure caused the pleats to fold over which tears the media at the root of the pleats where they are bonded to the end caps. Plus many have mentioned that the media is pretty brittle, and can be torn easily if sideways force is put on the pleats. Almost every reported tear with photos showed that kind of tear.
Some of the reported tears were on filters with low mileage on them (3000 or below - see link below), and were probably in clean engines if the owner was changing oil & filter that often. And of course, if the filter does get loaded up with debris the delta-p across it will increase and that would increase the likelihood of it tearing of the pleat spacing is bad. Also, if the filter is used in extremely cold weather that will put higher delta-p across the media during cold starts.
BTW, the PureOne does not have a backing screen. Some of these tears are pretty wide open (see below), and you can bet unfiltered oil gets through the whole time the filter is being used.
Torn Filters Reported
Other end of the same pleat was also torn like this:
You now have more insight to the issue, but you do what you want.
Thanks for the picture, the one I had seen had a tear parallel to the pleats near the end about an inch long. The filter in that pic was black, very dirty. This pic absolutely shows un-filtered oil passing through. The question is how much? When the oil is cold and thick, the bypass valve is open anyway, The filters with no bypass valve have the valve mounted on the vehicle, and it may be weaker than 12-14 psi. The 3.1L V6 I had in a Camaro had a very weak spring, in fact the little flapper was not seating, and I replaced the mount. Think I read somewhere that it was around 4psi. The PL24011, which I notice is on the list, is the one for that application, and I use it on the 3.4L V6.
I have a few used P1 filters lying around, I'm going to open them up and see. As I mentioned, I change oil and filter very frequently, 1000-1500 miles. We don't drive much anymore and that may be a month or too of slow driving. I have done analyses on many different oils, and the high dollar synthetics offer no more protection than the 5w-30 Chevron Supreme that I get at Costco on coupon for $26.99 per 12 qt. case. The Chevron is shearing around 1500 miles in the 3.6 V6, so it's out by then. The 3.4 can go 2000, but I usually don't let it go more than a couple of months.
I've come to the conclusion that the best thing you can do with oil is change it. There are many particles that will not filter out with regular full flow filters and bypass filtration is expensive and space consuming. Don't like the idea of exposed oil lines either.
Thanks for the pic and the list, very eye opening!!