Originally Posted By: Quest
You shouldn't be adding RTV to the mating surface between the O2 sensor gasket seal and the manifold.
2 reasons: (1) RTV silicone is not designed to handle such high heat coming from manifold w/o disintegrating, and (2) just like spark plug thread base (be it taper or gasket type), typically sealed by means of smooth, clean and grease-free form and proper torquing of the threads (in both spark plugs and O2 sensors case). Corrosion, pitting and damaged mating surface on either the manifold side or spark plug thread base side, then you must fix those issues first before installing O2 sensor.
Just like spark plugs on IC engines: manufacturing process + engineering know-how has been perfected in this case for many, many decades now, so spark plug mating to the engine block is to be uphold, gas-tight by means of either taper spark plug seat; or with a spark plug base gasket to engine block.
Don't overthink things, my friend, for it will not do you any good.
Q.
Thanks Q. What's done is done. If/when the RTV degrades, the sensor will either leak or not. For now, all is well. Still do not understand how Permatex gets away with listing exhaust manifolds as an application for their Ultra Copper RTV.