Originally Posted By: ECUpirate
For every horror story there is a success story. True, there were a lot of problems with the 6.0 but tons of those were caused by turning up the boost with "tunes" and hot rodding them. Many of the early diesel tuning was archaic and it seemed every corner auto shop with a tech geek was throwing tunes and tuners on the internet for sale.
We have a fleet of diesels used for a large scale farming operation and they are kept mostly stock, do a ton of towing and maintenance is by the book (for the most part). Currently we have 3 7.3 F-350s, 3 6.0 F-350s, 2 6.4 F-350s, 1 6.7 F-250 (personal truck not used for work), 1 12v Cummins, 1 6.7 Cummins and 2 LML Duramax Silverados. All of our 7.3s are over 250k miles (the 2002 is over 350k), all of our 6.0s and our 12v Cummins are over 200k, 1 6.4 and 1 LML are over 150k. I have been involved in fixing a lot of these machines so hopefully I can provide some insight above all of the internet babble. Many people form an opinion about something by reading on the internet and have no substantial personal experience, which adds to the internet hype. After all, if it's on the internet it must be true!
I'll get to the point...for my money I'll take a 7.3 turbo over anything else. They have required far less repairs than ANY of our other diesels and that includes repairs that aren't engine related. That said, we haven't had any of our 6.0s go down with head gasket/stud problems. Not a single one ever. And certainly nothing that required a cab removal. Everything else on the truck is solid as well. The guys at work love them and literally fight for the keys to them when it comes time to pull peanut trailers. Our 12v Cummins eats injectors and lift pumps like nobody's business and has had 2 major engine repairs, even our 6.7 Cummins has had a head gasket fail and a flex plate replacement. Our Duramax trucks have been pretty good but they both like to eat injectors and leak transmission fluid. Our 6.4s are picky on fuel and required a DPF delete to run correctly but they have been solid.
Basically newer is not better in our experience and we have the repair logs to prove it.
1. There were several repair business that operated entirely on repairing Powerstroke 6.0 problems. Powerstroke 6.0 Repair of Tampa is one shop I know well. This has never occurred with any engine in modern times, gas or diesel.
2. The cab doesn't need to be removed to to a head job on a 6.0 truck. It's just faster and easier than leaving the cab on. This is the way the dealers did it as the warranty claims piled up.
3. The reliability of that engine was so despicable that Ford was willing to pay an immense amount of money in a settlement for breaching their contract with International /Navistar, and build an engine on their own. Something they had no experience doing.
4. In this matter, Ford has gone beyond the point of simply admitting that the 6.0 was trash, and named the super-high warranty claims due to the low quality of the engine as the chief reason for severing ties. But what would Ford know about the trucks they built?
Pretending that the 6.0 was not a POS engine belongs in the same category as holocaust denying, and believing that Pearl Harbor was a provoked attack initiated by the United States.
This is a dead issue, that was not caused by mods and tuners. It was caused by very poor quality, and the manufacturer insisted as much years ago.