Originally Posted By: stephen9666
This is accurate. Some vehicles may handle topping off, but others can't.
I don't fully discount the charcoal evap canister thing, but on my vehicles that canister is up front, and the tank is in the back. The hazard is the vapor return line- if present on your vehicle- will flow backwards. It would take some kind of continuous pumping pressure to do that, but I suppose it is possible.
Every modern automobile gas tank has an air cavity built into the top to allow for expansion. Part of the tank in between that and the fill tube is a bit lower to preserve the air bubble. It is possible to power-pump some of that air out, if you don't mind gushing gasoline falling at your feet.
Full flow top-off pumping can also result in paying for gasoline that gets recovered back by the fuel pump handle.
I think the EPA advice gets back to one thing- the US Government is incapable of a nuanced message. Instead of explaining all the ins and outs, they just say "don't do that" and maybe quote a few worst examples. Primarily they want to stop overflows and evaporative emissions. They could care less whether you'll reach your destination without searching for another gas station.
I've GENTLY topped off every vehicle I've owned, I've never had a flooded evap canister (I've checked) or code EVER. I also don't overflow (if I did I wouldn't top off), nor have I had a flooded engine or carbon contamination EVER.
If you don't want to top off, more power to you. If you do, please be careful enough to not dump gasoline on the tarmac.