Originally Posted By: Shannow
...I'm quite frankly surprised that Nissan have managed to get even a smooth idle out of the engine, let alone appreciable power out of it in the range 32-1070 RPM, which are the surface speeds that are applicable to the disk/pin speeds tested.
Makes one question just how applicable the 0.006 friction coefficient is to the engines in question at anything resembling normal engine speeds...where hydrodynamics means that surface effects of the additive are reduced to almost nothing.
It looks, smells, and quacks a bit like a 1 armed bandit test.
The paper then shifts to cam bench tests... nothing related to the above...it's two papers.
Fig 6 - smoother means less friction, who could have guessed.
Fig 8 Note the steep end of the curves is all sub 1000 RPM (I'm assuming that they are choosing "engine RPM" as the traditional cam spins half speed thing.
The PVD-DLC line appears almost flat, at quite low RPM...indicating most likely that it is essentially hydrodynamically running at that point.
The rougher surfaces appear to still be behaving boundary like, heading more to the right on a Streibeck curve as revs rise (as they do)
Once again, smoother surface, lower asperities, more hydrodynamic lubrication taking place.
Friction reduction at 1700(ish) RPM is certainly 45%. down from 1.3Nm to 0.6 give or take....It is assumed that there is a single cam, with full compliment of lobes in the test rig (ambiguous, but the torque values are multiples of those on Fig 6, so there's multiples of something).
Take the 1700RPM phosphate cam, multiply it by 4 (cams), and there's a torque value of say 6nm...cam torque is being read at 850RPM according to the drawing (not detailed), so the phosphate cams at 1700 engine RPM are consuming 0.7hp...
Haha. I was thinking along the same lines, but now you spoil the fun with real numbers.