9 +years on synthetic oil, Valve train inspection

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Originally Posted By: yougoJAY
Thanks for the great photos, it looks new - your car (from your other post) looks new, too! You've done an awesome job of taking care of it, looks so sweet, real fun looking body-style. I'm gonna give my new Yaris a diet of sale-priced synthetics over the life of the car, and do 5,000 mile (8,000 KM) oil change intervals. No snow, no salt & no sludge.


here are outer pics

 
Yes, but those are fakes, made in Taiwan or china I think. they cost like only U$400 a set of 4. Unfortunately I got rid of those rims a while ago because they were simply too heavy and went back to the original 13" steel rims which are much lighter.
 
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Thanks for the kind reply!

It's funny, I'm sure everywhere in the world, there is a particular field / subject where much of the population is not up to date on.

Your car and engine looks nice indeed! Enjoy them!

Originally Posted By: alcyon
Originally Posted By: Ayrton
Yep, beautiful engine!!

I really appreciate you taking the time to share your pictures! I love seeing a clean engine, and this is one of the best I've seen!

Thanks Mr Senna
smile.gif
Yes it has been an expensive experiment on my car but it looks like it has totally paid off. In my country there are a lot of uninformed people who still thinks oil works the same way 25 years ago. I still hear a lot of people saying that 5W-XX oil is too thin for tropical climate and only can be used in expensive cars and not a low end econobox like my car. My mother in laws car , a 3cyl Daihatsu from 2003 had a complete seals failure in the engine. And as I was getting it fixed ,I was talking to the mechanic about the inside of the valve cover being totally covered in deposits and I said it was because of the mineral oil used. He insisted all oils are the same and that deposit layer is completely normal. A lot of mechanics in Malaysia simply can't read English and learnt the trade as apprentice. To them oil is oil. I did not adjust the valve clearances and will be giving him to do it. Would love to see the look on his face when he sees the valves and the cover !
 
Originally Posted By: alcyon
...I was talking to the mechanic about the inside of the valve cover being totally covered in deposits and I said it was because of the mineral oil used.


Nope. You should understand that synthetic oils can leave deposits as well and should learn how deposits are formed in the first place before criticizing others for their lack of oil knowledge.
 
Originally Posted By: KrisZ
Originally Posted By: alcyon
...I was talking to the mechanic about the inside of the valve cover being totally covered in deposits and I said it was because of the mineral oil used.


Nope. You should understand that synthetic oils can leave deposits as well and should learn how deposits are formed in the first place before criticizing others for their lack of oil knowledge.

I just knew I would get some flak sooner or later. Well let me explain my position and what I went through as well as my intentions.
My intention is simple, get this car I have to last me my lifetime, especially the engine. I am not here because I am a hardcore synthetic fan who is here to put down dino oil fans. I simply want to know what is best for my engine. Remember, I was using dino all the way from 1992 - 2004. And before that , when I was growing up, My late dad always used dino for his Mk2 and Mk3 Ford Escorts. He never believed in synthetics, oil is just oil to him. The again, he never had his cars longer than 12 years, the longest owned so far is this one that I am driving now. The escort Mk3 was the second longest.
This car was running 20W-50 dino with the API standards of those times, from new till 2004. By 1997, clocking 270,000kms, the engine was already burning oil mildly. The plugs were also fouling mildly, cold starts were usually difficult, and would take about 5-7 seconds of cranking..every day !Oils were changed religiously at 5000km, and they were always duckhams Hypergrade, or Castrol GTX, as everyone said this was just a low end car and will require only low end oil. When starting up, the valves and cams would make some grinding noises and would eventually quiet down once warmed up. White smoke would come out of the exhaust only on revs higher than 3000. At those times, everyone believed engine wear was unavoidable, especially after 200,000kms, and is to be expected. By 1999, white smoke was coming out of the exhaust even at idle ! Starting was always a chore as usual, and I would always add oil additives to counter the burning. In late 99, something rather bad happened to this car. After an oil change, and it was with Duckhams Hypergrade 20W-50. The car ran fine and I took it to work. After work, I started the car. I cant remember the specifics, but a colleague of mine called out to me and said engine oils was pouring out from the bottom. Upon inspection, I found that the oil filter failed. I had to get the car towed back home, the first time in 7 years of ownership. Thinking it was a bad filter, we claimed a new one from the parts shop, installed a new one, and re filled the oil. My brother went underneath just to check ,and I started the engine, I suddenly heard him screaming at me to stop. He said when I started the engine, the oil filter expanded and gave way at the o rings. We knew we had a serious problem, so we got it towed to a mechanic. He removed the sump, and he found a few short steel chips in the oil filter passage, causing the blockage. I now know that these were wear metals from probably the cylinder block.By this time it was already at 300,000kms. Accepting this as normal and unavoidable signs of engine wear and aging, I went on with this car, maintaining it with the recommended oil, and watching in horror as all the bad signs of an unhealthy engine show up, erratic idling, difficult cold starts, horrible noises, plug fouling, exhaust smoke and soot...I heard about synthetic oils but did not pay much heed to them as they were expensive, and as some one who just started working, I did not have much money.
In 2004, I was earning a better paycheck. I also met a racing gearhead who was also a mechanic, he was meticulous to the point of obsession, so I knew he was the right guy to over haul my engine. August 2004, I let him remove the engine . What he found was bad news all the way. The crankshaft,pistons, piston rings, camshaft, valves, cylinder bore,oil pump, water pump, all were basically in very bad shape. All those had to be replaced. So I gave him the go ahead, and he remachined the cylinder bores as they had ovalized. He put in new bearings,con rods, pistons, rings, oil pump, water pump, camshaft, crankshaft, valves etc..and told me to put only synthetic oils if I wanted it to last. So I boutght 2 bottles of 4L Duckhams QS 5W-40 Synthetic. Of course I ran dino 20W-50 for 1000km then switched to the synthetic. Well since the engine was like new,everything worked great. No horrible sounds, no smoking, no burning oil, starts were easy(cranks only takes 1 second, even now), power was there. So OCI after OCI I kept with synthetics, just to see if this was true. I ran the car pretty hard some times , and still the engine sounded and worked really good. I drove up to genting highlands, which is a mountain resort, which has a windy steep road to climb for about 10kms. I drove my car up there 4 times,in the span of 9 years since 2004. Still the engine did not burn any oil, and sounded good. Even the plugs looked good everytime i checked them. They always have brownish deposits and they are dry, all 4 plugs. So far I have clocked 120,000kms.And I hope to clock up to 370,000km, and see if the engine will go as bad as it did on dino. As comparison, my colleague who uses the same car and same engine, his car left the factory in 2006, and clocked about 120,000kms also, but his is on a steady diet of Shell Helix HX-3 20W-50. He has varnish all over his cams and valve rockers, but look at my valve rockers ! he changes oil every 5000km, which is 3000 miles, and yet, his engine does not look as clean as mine, nor sound even remotely as good as mine. Keep in mind the HX-3 is a SJ certified dino, so it was better than whatever was available from 92-2000. Yet he has varnish in his engine, and may even have some slight sludging issues.
Remember, my car is carb operated and not with EFI, so in theory this should contribute to more deposits, yet I do not see any on my rockers and camshaft.
I am not against dino oil, if it can keep my engine working as long as it possibly can, but if synthetics can help my engine to retain it peak operation 2 or 3 times longer than dino, then that is what I want. If you have a list of dino oils that do not leave deposits, promote engine longetivity, please do share them with me. But so far, I do not know of any.
 
Originally Posted By: alcyon

I did not adjust the valve clearances and will be giving him to do it. Would love to see the look on his face when he sees the valves and the cover !


I am curious as to how this mechanic reacts to seeing this clean engine. Maybe you can teach him a thing or two and change his view. I live in east Tennessee and your situation with mechanics sounds like it does around here haha.
 
I'm not a "fan" of dino or synthetic oil that just blindly posts in threads that don't agree with my point of view. But I am a fan of making informed decisions based on facts, logic and manufacturer approved specs, instead of second hand stories and feel good opinions.

Motor oil type doesn't kill engines, except in the most extreme circumstances, but what kills most of the engines is owner's neglect and improper maintenance schedule/practices.
Of course nobody ever admits to poor maintenance or neglect, so all those second hand stories usually end up blaming the oil type, brand or something else.

Besides, here are two threads with high mileage examples, plenty of these owners used nothing but dino and there are tons more members on here with similar experiences.
All these high mileage car stories have something in common and it's not the oil type, but instead owner's insistence on proper maintenance in line with manufacturer's recommendations for lubricant type and change intervals.

http://www.bobistheoilguy.com/forums/ubbthreads.php?ubb=showflat&Number=1595874

http://www.bobistheoilguy.com/forums/ubbthreads.php?ubb=showflat&Number=2744878
 
Originally Posted By: alcyon
Originally Posted By: KrisZ
Originally Posted By: alcyon
...I was talking to the mechanic about the inside of the valve cover being totally covered in deposits and I said it was because of the mineral oil used.


Nope. You should understand that synthetic oils can leave deposits as well and should learn how deposits are formed in the first place before criticizing others for their lack of oil knowledge.

I just knew I would get some flak sooner or later. Well let me explain my position and what I went through as well as my intentions.
My intention is simple, get this car I have to last me my lifetime, especially the engine. I am not here because I am a hardcore synthetic fan who is here to put down dino oil fans. I simply want to know what is best for my engine. Remember, I was using dino all the way from 1992 - 2004. And before that , when I was growing up, My late dad always used dino for his Mk2 and Mk3 Ford Escorts. He never believed in synthetics, oil is just oil to him. The again, he never had his cars longer than 12 years, the longest owned so far is this one that I am driving now. The escort Mk3 was the second longest.
This car was running 20W-50 dino with the API standards of those times, from new till 2004. By 1997, clocking 270,000kms, the engine was already burning oil mildly. The plugs were also fouling mildly, cold starts were usually difficult, and would take about 5-7 seconds of cranking..every day !Oils were changed religiously at 5000km, and they were always duckhams Hypergrade, or Castrol GTX, as everyone said this was just a low end car and will require only low end oil. When starting up, the valves and cams would make some grinding noises and would eventually quiet down once warmed up. White smoke would come out of the exhaust only on revs higher than 3000. At those times, everyone believed engine wear was unavoidable, especially after 200,000kms, and is to be expected. By 1999, white smoke was coming out of the exhaust even at idle ! Starting was always a chore as usual, and I would always add oil additives to counter the burning. In late 99, something rather bad happened to this car. After an oil change, and it was with Duckhams Hypergrade 20W-50. The car ran fine and I took it to work. After work, I started the car. I cant remember the specifics, but a colleague of mine called out to me and said engine oils was pouring out from the bottom. Upon inspection, I found that the oil filter failed. I had to get the car towed back home, the first time in 7 years of ownership. Thinking it was a bad filter, we claimed a new one from the parts shop, installed a new one, and re filled the oil. My brother went underneath just to check ,and I started the engine, I suddenly heard him screaming at me to stop. He said when I started the engine, the oil filter expanded and gave way at the o rings. We knew we had a serious problem, so we got it towed to a mechanic. He removed the sump, and he found a few short steel chips in the oil filter passage, causing the blockage. I now know that these were wear metals from probably the cylinder block.By this time it was already at 300,000kms. Accepting this as normal and unavoidable signs of engine wear and aging, I went on with this car, maintaining it with the recommended oil, and watching in horror as all the bad signs of an unhealthy engine show up, erratic idling, difficult cold starts, horrible noises, plug fouling, exhaust smoke and soot...I heard about synthetic oils but did not pay much heed to them as they were expensive, and as some one who just started working, I did not have much money.
In 2004, I was earning a better paycheck. I also met a racing gearhead who was also a mechanic, he was meticulous to the point of obsession, so I knew he was the right guy to over haul my engine. August 2004, I let him remove the engine . What he found was bad news all the way. The crankshaft,pistons, piston rings, camshaft, valves, cylinder bore,oil pump, water pump, all were basically in very bad shape. All those had to be replaced. So I gave him the go ahead, and he remachined the cylinder bores as they had ovalized. He put in new bearings,con rods, pistons, rings, oil pump, water pump, camshaft, crankshaft, valves etc..and told me to put only synthetic oils if I wanted it to last. So I boutght 2 bottles of 4L Duckhams QS 5W-40 Synthetic. Of course I ran dino 20W-50 for 1000km then switched to the synthetic. Well since the engine was like new,everything worked great. No horrible sounds, no smoking, no burning oil, starts were easy(cranks only takes 1 second, even now), power was there. So OCI after OCI I kept with synthetics, just to see if this was true. I ran the car pretty hard some times , and still the engine sounded and worked really good. I drove up to genting highlands, which is a mountain resort, which has a windy steep road to climb for about 10kms. I drove my car up there 4 times,in the span of 9 years since 2004. Still the engine did not burn any oil, and sounded good. Even the plugs looked good everytime i checked them. They always have brownish deposits and they are dry, all 4 plugs. So far I have clocked 120,000kms.And I hope to clock up to 370,000km, and see if the engine will go as bad as it did on dino. As comparison, my colleague who uses the same car and same engine, his car left the factory in 2006, and clocked about 120,000kms also, but his is on a steady diet of Shell Helix HX-3 20W-50. He has varnish all over his cams and valve rockers, but look at my valve rockers ! he changes oil every 5000km, which is 3000 miles, and yet, his engine does not look as clean as mine, nor sound even remotely as good as mine. Keep in mind the HX-3 is a SJ certified dino, so it was better than whatever was available from 92-2000. Yet he has varnish in his engine, and may even have some slight sludging issues.
Remember, my car is carb operated and not with EFI, so in theory this should contribute to more deposits, yet I do not see any on my rockers and camshaft.
I am not against dino oil, if it can keep my engine working as long as it possibly can, but if synthetics can help my engine to retain it peak operation 2 or 3 times longer than dino, then that is what I want. If you have a list of dino oils that do not leave deposits, promote engine longetivity, please do share them with me. But so far, I do not know of any.



Did you ever consider that the 20w-50 was too thick which then contributed to more wear at start up etc.
Unless you've got a big cube Harley a 20w-50 is waaaaay too thick. I don't care if you live in a tropical climate an oil that thick is just too much.
It's funny. Your car and engine routinely Achebe the mileage you rebuilt it at here in North America using 30 grades.
Unless you're getting oil temps in the 260-280f range even a 40 grade can be too thick unless bearing clearances are proper for oil that thick.

It's funny. Here in North America our engines routinely outlive the body of the vehicle it's installed in with oil grades that are typically thinner than what's specified in other markets,which makes me really think about why some folks choose to ignore the obvious,which is thinner oils don't contribute to more wear when driven within the design parameters compensated for by the oem.
 
Originally Posted By: KrisZ
I'm not a "fan" of dino or synthetic oil that just blindly posts in threads that don't agree with my point of view. But I am a fan of making informed decisions based on facts, logic and manufacturer approved specs, instead of second hand stories and feel good opinions.

Motor oil type doesn't kill engines, except in the most extreme circumstances, but what kills most of the engines is owner's neglect and improper maintenance schedule/practices.
Of course nobody ever admits to poor maintenance or neglect, so all those second hand stories usually end up blaming the oil type, brand or something else.

Besides, here are two threads with high mileage examples, plenty of these owners used nothing but dino and there are tons more members on here with similar experiences.
All these high mileage car stories have something in common and it's not the oil type, but instead owner's insistence on proper maintenance in line with manufacturer's recommendations for lubricant type and change intervals.

http://www.bobistheoilguy.com/forums/ubbthreads.php?ubb=showflat&Number=1595874

http://www.bobistheoilguy.com/forums/ubbthreads.php?ubb=showflat&Number=2744878



Thanks for the links. I went through them, and many describe their cars are running fine at high mileages with dino. However many people were not specific on what is fine or acceptable. For instance ,when My car was on dino, it would still work "fine" and get me to wherever I wanted to go, of course, I couldn't see what is happening inside the engine, unless I paid attention to plugs, the valves..etc. If I did not overhaul the engine back in 04, would this engine still run today ? yes for sure. I have seen Proton Saga's much older than mine which did not have any overhaul done whatsoever, and they still get their owners moving. However, they all burn oil, and probably doesn't run so good.
Also there is a question of availability, and manufacturer's recommendations. The manufacturer did recommend 20W-50 exclusively for the ambient temperatures encountered here. And in Malaysia, it is impossible to get a dino 5W-XX oil, anything with 0W and 5W here is synthetic. A 10W-XX is always semi synthetic. I have seen 3 types of dino viscosities in my country. 10W-30,15W-40,and 20W-50. Semi synth are 10W-30 or 10W-40. That's it.
As for proper maintenance, I agree with you. However, how many of us weekend mechanics or laymen knows about the PCV valve, or even a fuel filter? For the engine, all most people know about is-change oil, filter and plugs, religiously. And that is what recommended by the manufacturer. They don't inform you to check the oil pump, water pump,PCV valve, carb...

I know now that probably my PCV valve was clogged back then by sludge, and the oil passageways were also sludged up to cause insufficient lubrication to vital components, which is what caused engine wear. I believe the oil was simply not doing its job.
For the past 9 years on synths, I have done no special maintenance on the engine, just change oil, filter plugs, fuel filters..Thats it. Never even took the valve cover off, until last week. And when I saw what was inside, I liked what I saw. Even the PCV valve was clean. If this keeps up, the PCV will probably never clog up.
Yes I could probably run dino or semi synth, and keep a close eye monitoring my engine condition. I did run magnatec semi synth 10W-40 SJ early in its life back in 06, for 2 OCIs, and I found unexplained oil loss. I lost a quart at just 3000km ! and there were no leaks and no signs of the engine burning oil. When I switch to shell Helix Ultra 5W-40 synth, I had very minimal and hardly noticeable oil loss up to my change interval of 8000km. I do not want to keep topping up oil and worrying about oil galleries being blocked with sludge. Maybe in your country its possible to get a quality dino, like Quaker State defy. But here, dino's are [censored].
 
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lol, I wasn't there when he adjusted the valve lash,cause had to go back to work, he returned the car to me and didn't say anything, probably a very jaded guy.
smirk.gif
 
You certainly will not go wrong with synthetic, and if dino grade availability is so poor as you describe, then I would probably do the same as you did and go with synthetic as well just to get a more sane grade, as 20w50 is definitely not what I would want to run.

And for what it's worth, here are some pictures of what my engine looks like through the oil fill hole. I have no reasons to believe that the rest of the valve train doesn't look the same. The engine has 180k kilometres, of which about 110k was done on dino oil, always at 8k kilometre OCIs in heavy Toronto traffic. The engine doesn't burn any oil and the PCV is original. Gas mileage, tracked for every fill up on a spreadsheet is trending the same as it did when the car was new.
I have done nothing special to it as well other than regular oil changes and other required maintenance.


 
Originally Posted By: KrisZ
You certainly will not go wrong with synthetic, and if dino grade availability is so poor as you describe, then I would probably do the same as you did and go with synthetic as well just to get a more sane grade, as 20w50 is definitely not what I would want to run.

And for what it's worth, here are some pictures of what my engine looks like through the oil fill hole. I have no reasons to believe that the rest of the valve train doesn't look the same. The engine has 180k kilometres, of which about 110k was done on dino oil, always at 8k kilometre OCIs in heavy Toronto traffic. The engine doesn't burn any oil and the PCV is original. Gas mileage, tracked for every fill up on a spreadsheet is trending the same as it did when the car was new.
I have done nothing special to it as well other than regular oil changes and other required maintenance.




That looks certainly good. you stated you ran dinos on 110k, and I presume you run synths on the rest of the kms, or is it because you bought the car used and unsure of what the previous owner used? What brands and grades of oil did you use on this engine ?
 
Originally Posted By: alcyon

That looks certainly good. you stated you ran dinos on 110k, and I presume you run synths on the rest of the kms, or is it because you bought the car used and unsure of what the previous owner used? What brands and grades of oil did you use on this engine ?


Thanks.

I am the original owner of the car. For the first ~30k km I used 5w20 dino (That's what Mazda specifies for Canada). Then, after reading much about synthetics, I switched to synthetics for the next ~70k km using 5w20 grade to keep the warranty in tact. I used various oil brands, Castrol, Pennzoil, Total, MC, Valvoline. At around 100k km and lots of reading on the subject I decided that in my situation, at my OCIs, synthetics won't provide any tangible benefit and I switched back to dino and use it to this day. I got some good deals on PYB and Valvoline so that's what I use so far.

Also during the switch to synthetic and the then back to dino I never noticed any difference in engine operation, cold start characteristics, fuel economy or any other aspect that you often read about on here. The car always runs the same no matter what type of oil I use.
 
It is quite clean now, but how sludgy was it from the 12 years on conventional oil? I am guessing that it was as there are remnants of the cleaning in the various parts of the engine head and cover.
 
Originally Posted By: KrisZ
Also during the switch to synthetic and the then back to dino I never noticed any difference in engine operation, cold start characteristics, fuel economy or any other aspect that you often read about on here. The car always runs the same no matter what type of oil I use.

Good work indeed! But remember that it is the 5w-20 grade you have been using with regularity, and not b/c of synthetic or dino that you have "never noticed any difference in engine operation, cold start characteristics, fuel economy or any other aspect that you often read about on here".
It would be nice to know the OCIs you have maintained during these 180,000 km so far?
 
Interesting bit of info I gathered while I was at the local mall. Was browsing through the OILs section and found that all the synthetics, depend on their manufacturing dates, were either API SM and the latest ones were SN. The funny thing is , all the dinos are SL or SJ only. So far only shell's synthetic blended HX-7 is SN. Are you guys able to get dinos that meet API SM in your country ?
 
Yes. There are API SN dino oils here. They are very well regarded too.

I wonder if that could contribute to the difference too? The conventional (dino) oils you have are an older API spec?
 
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