Originally Posted By: Jim Allen
My opinion, based on research and study, is that bypass location is not terribly important. It's certainly "theoretically better" to have a base end valve but the realities are:
-Bypass events in the normal course of things are infrequent, assuming you are not one of those thicker oil is better guys and do a lot of cold starts. Cold (cold can be defined as low ambient temps but also just a start at the oils 40C temp) starts and thick oil is the most common cause of bypass events. Overly thick oil for the temperature increases the likelihood of a bypass event, and it's duration/extent.
-Contaminants on the media are often embedded and will not be washed off.
-Contaminants on the media will be also locked into place onto the media by differential pressure.
-Bypass opening events are most often only partial openings (if not just a momentary cracking of the valve) so the total flow is divided between the bypass valve and the media, so it' isn't usually a case of ALL flow going to bypass, just a portion. The amount of contamination that may escape the filter will therefore be a small in most cases.
-Modern engines, once broken-in, seldom shed large amount of metal unless there is a failure occurring (in which case filtration, or lack thereof is your least worry). The amount, size and characteristics of the contaminants is likely to be in the low risk category for being able to cause much harm, especially if the amount bypassed is small. It will be recaptured the next time thru.
-Even with a base end bypass, it's still possible for contaminants to pass by the filtering media.
-In my interviews with experts on this topic, more than a few engineers in the oil filter industry note the style of valves commonly used in base end bypass systems are less reliable than the types used for dome end bypass. I have no way to verify/qualify those statements beyond what I was told, but they have come from five engineers so far. All agree that a base end bypass is "preferable" but when all the factors are balanced, it doesn't count for much in the real world. For myself, I give this a fair bit of weight and I put the bypass location design characteristic much lower on my list of priorities when comparing filters.
The bottom line is to minimize bypass event AMAP by using the correct grade of oil for the climate and operational situation (e.g. with cold starts being the most likely cause of bypass in a short hopped rig with lots of starts, a light oil or an oil with very good cold flow will help minimize bypass), minimizing cold starts as much as possible (or use block or pan heaters), go easy on the engine until the oil warms up (high revs and cold starts are the SURE ways to induce bypass). You can also choose a filter with a higher bypass setting but that requires a lot of cogitation and some knowledge of how the lubrication system works in the particular engine.
That was a thoughtful, complete description of the reality. So very much agree all the way around with your comments.
And I'll add this; what of the engines that have no bypass in the filter, and eschew them for the bypass in the block? Are we to contend that they are superior/inferior based upon their location?????
The real world data shows that this is a moot point; it does not really manifest into statistically significant differences that shift the wear data whatsoever. What tiny bit it might matter (and I'm not saying it does, only that it might), would be TOTOALLY LOST in the typical normal wear variation of any single engine or engine family.
As Jim said, in theory it might matter.
In reality, it does not.