I don't know how to explain what you saw. I'm a chemist and I've never seen methanol react with aluminum like that. I suspect there was something else mixed with the methanol which you didn't know about. Or, maybe your pump wasn't designed for use with methanol.
Here is a portion of an MSDS I found on the web. It is typical of all others I've ever seen concerning the handling of methanol:
Materials to avoid:
METALS
(e.g. powdered aluminum or magnesium) - mixtures can detonate, with more power than military eplosives.
Corrosivity to Metals:
Methanol is not corrosive to most metals. Admiralty brass, high silicon iron, naval bronze, nickel-resist and silicon copper have excellent corrosion resistance (less than 2 mils (50.8 um) penetration/year), while carbon steel, types 304/347, 316 and 400 stainless steels, copper, brass, bronze, ***aluminum***, nickel, lead, tantalum, titanium and zirconium have good resistance (less than 20 mils (505 um)/year).
In addition, how do you explain all the RC airplane enthusiasts who use methanol as their fuel in their aluminum engines without problems?
[ December 18, 2002, 10:46 AM: Message edited by: Sciguyjim ]