Yes, I certainly agree that syn's flow better at cold temps.
However, your criteria of "racket" and pressure are not the ultimate measuring stick to judge by.
Go ahead and run your high end oils, and do several successive UOAs. I'll run my dino oils, and do my UOAs. I'll bet you a dime to a dollar that your wear metals are not statistically different from mine. Our environmental temps are very similar (Bay City to Indy); you only average 4 deg F lower than I do.
Are there differences between dino and syns at start up? Sure there are. Do they matter? Not really for most of us; they don't manifest themselves in real world wear.
What's that tell us? We can make some fair conclusions that perhaps the Dmax lube system is robust enough to function well and provide protection against wear, regardless of the common temps seen and viscosities used, irrespective of base stock. Simply put, the Dmax oil system is desgined well and works well; for the temps you and I see, your "perceived" gain does not equate to "real" gain in wear reduction.
Pressure is the resistance to flow. Just because the pressure goes a bit higher with dino oil at cold start does not mean things are not flowing at all. It just means they are flowing a bit slower. "Slower" is a relative term to the bearing. For an example, I'm going to pick some numbers from thin air, so don't nit-pick the math; it's the concept to understand here.
Say the dino oil flows at 10 gpm at cold start and the syn flows at 12 gpm at cold start; the syn clearly has less resistance and flows quicker. But if the engine only requires 7 gpm for safe oepration, either one will suffice. If the bearings only need a certain amount of volume per minute, anything over that is undeeded. Do you realize that while your oil pump displaces 100% of the flow it can produce (at least in a theorhetical sense; there is some hydraulic slip) and the filter sees 100% flow, the engine itself will dump off some oil at each opportunity along the way. The last orifice in line is the one you size the system for; as long as it gets sufficient flow and pressure, everything upstream is "over capacitized".
I, too, want good cold temp starts. One thing to consider is the cold cranking. Thinner oil allows the engine to crank quicker (to accelerate and sustain any stated rpm in less time), which is very important in a compression-ignition engine, as you know. But, that can be attained with thinner dino oil, as well as syns. We've already seen stated in other threads that the cold-cranking ability of Rotella T6 5w-40 and the T-5 10w-30 have essentially the very same cold crank start characteristics (thanks to Jim Allen for his research). Even thinner dino 10w-30 does better than 15w-40.
But, in a Dmax, they all do "well enough" to protect the engine to the same level. How can I claim this? UOAs, UOAs, UOAs ...
Look them all over. I challenge anyone to show me any statistically significant evidence where a dino was usurped in wear protection in a Dmax under "normal" circumstances (where normal is defined by temps at or above zero, with OEM OCIs, with fluids and filters meeting the OEM specs). Yes, syns flow better at cold temps. No, they really don't make a difference down to zero deg F in a Dmax, per GM/Isuzu. And there are a LOT of UOAs to prove it.
If I were in an area that averaged -25 deg F or lower for sustained periods, I'd be using the thinnest HDEO PAO I could find (5w-30), moreso because of the cold cranking issue than wear issue. But Bay City does not qualify for that condition. Your average low is 14 deg F. Your engine can successfully sustain temps down to zero with 15w-40 as the "preferred" OEM spec fluid. Should we really have the gall to think your eyeball/auditory experiment trumps the hundreds (if not thousands) of engineering hours, lab testing, and real world data that the Dmax has under it's belt?
You and I have had both agreement and disagreement over this issue. I'm not trying to start an argument. Your obervastions are valid; I cannot and will not take them away from you. I'm just trying to get you to understand that your experiment with Rotella 15w-40 and observations do not necessarily equate to real world concerns. And, I can personally attest to the fact that if you do want a bit quicker flow, and quicker cold start cranking, those can be had with dino 10w-30; it's what I run. I get the same starting performance, and the same wear protection, for a LOT less money.
Does your Dmax rattle a bit less, and crank over a bit quicker with syn in the cold? I'll agree it probably does. But does it matter to the engine? Nope; evidence suggests otherwise.
It matters to you; the engine couldn't care less.